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Processing method of reconstituted tobacco leaves with homogeneous papermaking method

A technology of reconstituted tobacco leaves and processing methods, applied in the fields of tobacco, tobacco preparation, application, etc., can solve the problems of difficult production, increased cigarette cost, and large fluctuation of reconstituted tobacco leaf quality, so as to achieve small quality fluctuation, save cigarette cost, The effect of preserving sensory quality

Active Publication Date: 2018-05-22
CHONGQING CHINA TOBACCO IND CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The patent application number of China Patent and Intellectual Property Office is 201210300478.7, which discloses a method of using sodium bicarbonate to increase the bulkiness of reconstituted tobacco leaves by papermaking method, adding acetic acid and sodium bicarbonate to the slurry to increase the bulkiness of reconstituted tobacco leaves by papermaking method; This kind of research has a significant effect on improving the physical properties of reconstituted tobacco leaves and targetedly reducing specific chemical components such as phenol in cigarette smoke. The quality fluctuation of reconstituted tobacco leaves caused by the poor stability of materials has been solved above all, and there is no way to solve the fundamental problem of greatly improving the adaptability of reconstituted tobacco leaves to cigarettes, increasing the proportion of its use, and endowing reconstituted tobacco leaves with papermaking methods to improve the quality of cigarettes.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] The materials produced by the production of cigarette brand A are mixed according to the ratio of tobacco stem: tobacco powder 7:3, extracted with water according to the solid-liquid ratio of 1:6, the extraction temperature is 65°C, and the extraction time is 15 minutes. After solid-liquid separation, the obtained extract is concentrated in vacuum Density 1.2g / cm 3 Feed liquid, add 0.5% of the total amount of raw materials, amylase activity of 4000u / g, temperature 45°C, pH=5.5, enzymolysis time 0.5h; the obtained solution is heated at 90°C for 10 minutes to kill the enzyme; after the enzyme is killed, the extract Add brand A cigarette moisturizing and flavoring agent to prepare A brand reconstituted tobacco coating solution; the solid phase part is copied into a sheet base through the existing production process, coated according to a coating rate of 38%, dried, and cut into A brand Special products for reconstituted tobacco leaves by papermaking method.

[0018] The o...

Embodiment 2

[0020] The materials produced by the B brand are mixed according to the stem stick, tobacco leaf fragments, and sieved tobacco powder in a ratio of 4:3:3, and the solid-liquid ratio is 1:10. After separation, the resulting extract was concentrated in vacuo to a density of 1.4 g / cm 3 Feed solution, add 1.0% of the total amount of raw materials, pectinase activity of 4000u / g, temperature 55°C, pH=4, enzymolysis time 1h; the obtained solution is heated at 90°C for 10 minutes to inactivate the enzyme; B cigarette after enzymatic inactivation Brand moisturizing and flavoring agent, blended into B brand reconstituted tobacco leaf coating solution; the solid phase part is copied into a sheet base through the existing production process, coated according to a coating rate of 35%, dried, cut into B brand papermaking method and remanufactured Special products for tobacco leaves.

[0021] The obtained reconstituted tobacco leaves were added to brand B in different proportions, and cigar...

Embodiment 3

[0023] The materials produced by the production of the C brand are mixed according to the stem stick and the sieved tobacco powder at a ratio of 5:5, the solid-to-liquid ratio is 1:8, and the extraction temperature is 70°C, and the extraction time is 22 minutes. After solid-liquid separation, the resulting extraction The liquid is concentrated in vacuum to a density of 1.0g / cm 3 Feed liquid, add 0.2% of the total amount of raw materials, protease activity of 10000u / g, temperature 55°C, pH=5, enzymolysis time 0.5h; the obtained solution is heated at 90°C for 10 minutes to inactivate the enzyme; after inactivation, add protease and Moisturizing and flavoring agent for brand C cigarettes, blended into a coating solution for reconstituted tobacco leaves of brand C; the solid phase part is copied into a sheet base through the existing production process, coated according to a coating rate of 40%, dried, and cut into brand C for papermaking Special products for reconstituted tobacco...

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Abstract

The invention discloses a method for processing reconstituted tobaccos through a homogeneous and isogenous paper-making process. The method comprises the following steps: step 1, collecting reconstituted tobacco raw materials with same marks and same dimensions on a cigarette on-line production line; step 2, extracting the reconstituted tobacco raw materials by using water according to the extracting solid-to-liquid ratio of 1:6 to 10 at an extracting temperature of 65 to 75 DEG C for 15 to 30 min; step 3, modulating and preparing a coating liquid through enzyme treatment and concentration on an extracting solution obtained; extracting residual solid matters to pulp and make a film base, coating the coating liquid onto the film base in a dipping manner through a papermaking and forming process, and drying so as to prepare the reconstituted tobaccos through the homogeneous and isogenous paper-making process. According to the method provided by the invention, after collecting, extracting on the reconstituted tobacco raw materials with the same marks and same dimensions is performed, the quality of the manufactured reconstituted tobaccos is smaller in volatility, the reconstituted tobaccos are better in suitability with the tobaccos with the same marks, sensory evaluation on cigarettes cannot be influenced when the use ratio of the reconstituted tobaccos reaches more than 20 percent, and the cost for the cigarettes is reduced.

Description

technical field [0001] The invention belongs to the technical field of tobacco processing, and in particular relates to a processing method for reconstituted tobacco leaves by a homogeneous papermaking method. Background technique [0002] At present, the production process of reconstituted tobacco leaves by the papermaking method mainly uses raw materials such as tobacco stems and tobacco dust produced in the process of tobacco leaves and cigarette processing, and undergoes technological processes such as extraction, concentration, paper base sheeting, coating liquid dipping, drying, and cutting. , preparing a reconstituted tobacco leaf product. Domestic paper-making reconstituted tobacco started relatively late, but has developed rapidly. After more than 10 years of development, reconstituted tobacco has realized the transformation from being mainly used in medium and low-grade cigarettes in the past to being fully used in high-, medium- and low-grade cigarettes. The tran...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/14
Inventor 戴亚周学政陈昆燕汪长国方力
Owner CHONGQING CHINA TOBACCO IND CO LTD
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