Preparation method of zirconium carbide composite ceramic temperature sensor

A temperature sensor and composite ceramic technology, applied in the field of temperature sensors, can solve the problems of large measurement error and data dispersion, and achieve the effects of long service life, stable electrical performance and non-volatile

Active Publication Date: 2014-10-22
西格马(河南)高温真空设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, it is easily affected by the measured object (such as material type, surface roughness, physical and chemical structure and material thickness, etc.) and environmental factors (such as ambient temperature, dust, steam, etc.), resulting in large measurement errors
At present, the temperature-sensing elements that use contact sensors to measure ultra-high temperatures are mainly tungsten-rhenium thermocouples, which can measure the highest temperature up to 2800°C, but when the temperature is higher than 2300°C, the data is scattered.

Method used

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  • Preparation method of zirconium carbide composite ceramic temperature sensor

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Comparison scheme
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Embodiment 1

[0017] A preparation method of a zirconium carbide composite ceramic temperature sensor, comprising the following steps:

[0018] (1) According to the volume ratio, take 95% of zirconium carbide powder and 5% of graphite and mix evenly, add ethanol twice the total volume of the mixed powder, put it into a ball mill for ball milling, control the running speed of the ball mill to 150 rpm, and ball mill The time is 40 hours, and the mixture is obtained after ball milling, which is for subsequent use;

[0019] (2) Dry the mixture in a rotary evaporator, control the temperature of the water bath to 65°C, the rotating speed of the rotary bottle to 70 rpm, and the drying time to 2 hours. After drying, pass through a 50-mesh sieve to obtain pre-sintered mixed powder;

[0020] (3) Put the pre-sintered mixed powder into the mold, control the sintering temperature to 2200°C and the pressure to 30MPa in vacuum or inert atmosphere, and carry out hot-press sintering;

[0021] (4) Proc...

Embodiment 2

[0024] A preparation method of a zirconium carbide composite ceramic temperature sensor, comprising the following steps:

[0025] (1) According to the volume ratio, take 85% of zirconium carbide powder and 15% of graphite powder and mix evenly, add ethanol twice the total volume of the mixed powder, put it into a ball mill for ball milling, and control the running speed of the ball mill to 200 rpm / min, the ball milling time was 30 hours, and the mixture was obtained after the ball milling, for subsequent use;

[0026] (2) Dry the mixture in a rotary evaporator, control the temperature of the water bath to 85°C, rotate the bottle at a speed of 20 rpm, and dry for 5 hours. After drying, pass through a 100-mesh sieve to obtain pre-sintered mixed powder;

[0027] (3) Put the pre-sintered mixed powder into the mold, control the sintering temperature to 2100°C and the pressure to 40MPa in vacuum or inert atmosphere, and carry out hot-press sintering;

[0028] (4) Process the ...

Embodiment 3

[0030] A preparation method of a zirconium carbide composite ceramic temperature sensor, comprising the following steps:

[0031] (1) Mix 75% of zirconium carbide powder and 25% of graphite powder according to the volume ratio, add ethanol twice the total volume of the mixed powder, put it into a ball mill for ball milling, and control the running speed of the ball mill to 200 rpm / min, the ball milling time was 30 hours, and the mixture was obtained after the ball milling, for subsequent use;

[0032] (2) Dry the mixture in a rotary evaporator, control the temperature of the water bath to 80°C, rotate the bottle at a speed of 30 rpm, and dry for 4 hours. After drying, pass through a 200-mesh sieve to obtain pre-sintered mixed powder;

[0033] (3) Put the pre-sintered mixed powder into the mold, control the sintering temperature to 2200°C and the pressure to 30MPa in vacuum or inert atmosphere, and carry out hot-press sintering;

[0034] (4) Process the sintered bulk...

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Abstract

The invention relates to a preparation method of a zirconium carbide composite ceramic temperature sensor. The preparation method comprises the following steps: (1) uniformly mixing zirconium carbide powder with a proper amount of additive, adding a solvent, and performing ball milling in a ball mill to obtain a mixture; (2) drying the mixture in a rotary evaporator, and screening by a 50-200-mesh sieve to obtain pre-sintered mixed powder; (3) putting the pre-sintered mixed powder into a mould, and performing hot pressing sintering in vacuum or inert atmosphere; (4) linearly cutting blocky ceramic obtained by pre-sintering to form the sensor with required size and shape. The temperature sensor is high in mechanical strength, difficult to deform and volatilize at high temperature and stable in electrical performance, is capable of accurately measuring the temperature of an ultrahigh-temperature environment with temperature of less than 3000 DEG C in vacuum or protection atmosphere, is a temperature sensing element capable of measuring highest temperature in contact sensors, and has important application meaning in the field of ultrahigh-temperature measurement instruments and equipment.

Description

technical field [0001] The invention relates to the technical field of temperature sensors, in particular to a preparation method of a zirconium carbide composite ceramic temperature sensor. Background technique [0002] At present, the temperature sensors that can be used to measure ultra-high temperatures mainly include infrared thermometers (non-contact temperature sensors) and tungsten-rhenium thermocouples (contact temperature sensors). The advantages of infrared thermometers are: 1. Non-contact measurement; 2. Wide measurement range, generally can measure minus tens of degrees to more than 3,000 degrees; 3. Fast temperature measurement. However, it is easily affected by the measured object (such as material type, surface roughness, physical and chemical structure and material thickness, etc.) and environmental factors (such as ambient temperature, dust, steam, etc.), resulting in large measurement errors. At present, the temperature-sensing elements that use conta...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/56C04B35/52C04B35/622
Inventor 周森安郭进武刘新立郑传涛蒋磊
Owner 西格马(河南)高温真空设备有限公司
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