A method for preparing cucr alloy ingot by aluminothermic reduction-slag refining
An alloy ingot and slag refining technology, applied in the field of metallurgy, can solve the problems of high inclusions in the alloy ingot, large fluctuation of alloy composition, and many porosity defects, and achieves the removal of oxygen content, reduction of raw material costs, and simple operation. Effect
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Embodiment 1
[0042] CuO powder, Cr 2 o 3 Powder and Al powder are batched according to the mass ratio of 100:10:30 to obtain a mixed material; add slagging agent CaO to the mixed material, CaO accounts for 2% of the total weight of the mixed material, and make the material to be reduced after mixing all the materials evenly; Put the material to be reduced into the reactor, put metal magnesium powder on the surface of the material to be reduced, ignite the metal magnesium powder directly with an open flame under the action of an electromagnetic field, trigger the aluminothermic reduction reaction, and obtain a copper-chromium alloy melt and melt State Al 2 o 3 - High temperature melt composed of CaO reducing slag;
[0043] The high-temperature melt is subjected to smelting and separation of gold slag under the action of an electromagnetic field. The melting temperature is 1900°C and the melting time is 5 minutes. The upper layer forms a reduced slag, and the lower layer forms a copper-ch...
Embodiment 2
[0050] The preparation method of CuCr alloy ingot is the same as embodiment 1, and difference is:
[0051] (1) CuO powder, Cr 2 o 3 Powder and Al powder are batched according to the mass ratio of 100:40:45; CaO accounts for 3% of the total weight of the mixed material;
[0052] (2) The smelting temperature is 1950°C, and the smelting time is 2 minutes; 60% of the total amount of the reduced smelting slag in the upper layer is released;
[0053] (3) The amount of pre-slag added is 0.6 times the weight of the remaining reduced slag in the smelting high-temperature melt, the refining temperature is 1800°C, and the refining time is 20 minutes; the amount of copper powder is based on the mass fraction of Cu in the CuCr alloy ingot obtained finally 75%;
[0054] (4) The pre-slag is CaF 2 -CaO binary slag, CaF in premelted slag 2 The quality score of the product is 60%;
[0055] The deoxidizer is metal calcium powder, and the dosage is 0.5% of the total weight of the smelting h...
Embodiment 3
[0059] The preparation method of CuCr alloy ingot is the same as embodiment 1, and difference is:
[0060] (1) CuO powder, Cr 2 o 3 Powder and Al powder are batched according to the mass ratio of 100:117:80; CaO accounts for 4% of the total weight of the mixture;
[0061] (2) The smelting temperature is 2000°C, and the smelting time is 1min; 70% of the total amount of the reduced smelting slag in the upper layer is released;
[0062] (3) The amount of pre-slag added is 1 times the weight of the remaining reduced slag in the smelting high-temperature melt, the refining temperature is 2000 ° C, and the refining time is 10 minutes; the amount of copper powder is based on the mass fraction of Cu in the CuCr alloy ingot obtained finally 50%;
[0063] (4) The pre-slag is CaF 2 -CaO binary slag, CaF in premelted slag 2 The quality score is 70%;
[0064] The deoxidizer is metal magnesium powder, and the consumption is 0.3% of the total weight of the smelting high-temperature mel...
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