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A (TiC+CaF2)/gamma-Ni composite material coating and a plasma transferred arc deposition preparing method thereof

A composite material and plasma arc technology, applied in the field of materials, can solve the problem that the thickness, hardness and wear resistance of the modified layer cannot adapt to the high contact stress of the mold, strong wear, low bonding strength between the coating and the substrate, and cannot meet the use requirements and other issues, to achieve the effects of reduced preparation cost, stable friction coefficient, and low equipment cost

Inactive Publication Date: 2014-12-10
BEIJING JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The thickness, hardness and wear resistance of the modified layer prepared by surface carburizing, nitriding and carbon-nitriding processes cannot adapt to the harsh working conditions of high contact stress and strong wear of the mold; thermal spraying with mechanical bonding as the main bonding method Coating, due to the relatively low bonding strength between the coating and the substrate, cannot meet the requirements of use; laser cladding technology is widely used in the synthesis and preparation of high-performance coatings, but due to high equipment costs, low energy conversion efficiency, and high use costs , so it is difficult to promote and apply it on a large scale in the civil industry in the short term

Method used

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  • A (TiC+CaF2)/gamma-Ni composite material coating and a plasma transferred arc deposition preparing method thereof
  • A (TiC+CaF2)/gamma-Ni composite material coating and a plasma transferred arc deposition preparing method thereof
  • A (TiC+CaF2)/gamma-Ni composite material coating and a plasma transferred arc deposition preparing method thereof

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Experimental program
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Embodiment

[0035] Select three typical optimized designs (TiC+CaF 2 ) / γ-Ni in-situ self-generated wear-resistant and self-lubricating composite material coating as an example test coating.

[0036] Table 1: (TiC+CaF 2 ) / γ-Ni in-situ self-generated wear-resistant self-lubricating composite coating chemical composition

[0037] coating Ti(wt%) Ni (wt%) C (wt%) CaF 2 (wt%) 1 # 45~46.25 33.75~34.69 11.25~11.56 7.5~10 2 # 43.75~45 32.81~33.75 10.94~11.25 10~12.5 3 # 42.5~43.75 31.88~32.81 10.63~10.94 12.5~15

[0038] Preparation:

[0039] (1) Use an electronic balance with an accuracy of 0.1mg to weigh Ni powder, Ti powder, C powder, and CaF 2 Powder, mix the alloy powder according to the mass ratio specified in Table 1, and the particle size of the powder is required to be 60-320 mesh;

[0040] (2) Place the three groups of mixed alloy powders in a drying oven and fully dry them in an environment of 135°C;

[0041] (3) Cr12MoV was selec...

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Abstract

The invention discloses a (TiC+CaF2) / gamma-Ni in-situ self-generating wear-resistant self-lubricating composite material coating and a plasma transferred arc deposition preparing method thereof. The coating comprises following chemical components: 42.5-46.25 wt% of Ti, 10.63-11.56 wt% of C, 31.88-34.69 wt% of Ni and 7.5-15 wt% of CaF2. The coating adopts TiC as a wear-resistant reinforcing phase, adopts the CaF2 as a solid lubricating phase, adopts gamma-Ni as a base phase, and is synthesized in situ by utilization of a plasma transferred arc deposition technology. The coating is characterized by compact coating structure, fine crystal grains, good metallurgical bonding with substrates, and excellent wear resistance and antifriction performance. The coating and the plasma transferred arc deposition preparation technology thereof can be widely applied for surface wear-resistant antifriction reinforcing processing for molds of nonferrous metal cold deformation processing devices and have a good application prospect.

Description

technical field [0001] The invention belongs to the technical field of materials, in particular to a (TiC+CaF 2 ) / γ-Ni in-situ self-generated wear-resistant self-lubricating composite coating and its transfer plasma arc cladding preparation method. Background technique [0002] According to the medium and long-term railway network plan approved by the State Council, the operating mileage of my country's railway network will reach more than 120,000 kilometers in 2020, and the electrification rate will exceed 60%. Copper alloy contact wire is the most critical component in electrified high-speed railway catenary. It not only requires high strength and high conductivity, but also has extremely high requirements for surface dimensional accuracy, shape accuracy and surface finish. In the initial stage of the development of electrified high-speed railways in my country, contact wires for electrified high-speed railways have always relied on imports. In recent years, my country h...

Claims

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Application Information

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IPC IPC(8): C23C4/06C22C30/00C22C32/00C22C29/02C23C24/10
Inventor 刘元富张龙华张欣彭彦博崔殿文曹福强周焕效
Owner BEIJING JIAOTONG UNIV
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