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Novel austenite ductile cast iron production and improvement technique

A technology of austenite and ductile iron, which is applied in the field of new austenitic ductile iron production and process improvement, can solve the problems of difficult automobile exhaust pipe application, high price of ductile iron and high nickel content, and achieves cost and Effects of optimized properties, improved molten iron fluidity and filling capacity, and reduced tendency of casting shrinkage

Inactive Publication Date: 2015-01-07
西峡飞龙特种铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Take GGG-NiSiCr3552, the most widely used German brand at present, as an example. It is known as one of the materials with the best performance in austenitic ductile iron, but it has the same nickel content as the above-mentioned types. High disadvantages, about 25% to 35%, make these types of ductile irons too expensive, difficult to be widely used in automobile exhaust pipes, and only used on some important parts, so a combination with GGG-NiSiCr3552 is needed A lower cost alternative with similar performance, allowing it to be widely used in metal castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The composition ratio of novel austenitic nodular iron production of the present invention and improved process is as follows:

[0027] The mass ratio of each production component of austenitic ductile iron can be specifically: C 2.5%, Si 4.6%, Mn 0.55%, Ni 20%, Cr 1.65%. When the nodular iron production is spheroidized, the depth of the spheroidizing treatment is 200mm, and the width of the sack is selected as 1 / 3 of the ground diameter.

[0028] When the nodular iron production is spheroidized, the spheroidizing reaction time is controlled at 45S, and the molten iron pouring time is controlled at 5 minutes. The spheroidizing process of ductile iron production adopts the ladle treatment method, the bottom layer is nickel-magnesium alloy, and the residual magnesium content after ladle must be greater than or equal to 0.06%. After the solid solution treatment of the ductile iron, in order to eliminate the large internal stress of the casting, the temperature of 450 ° C ...

Embodiment 2

[0030] The composition ratio of novel austenitic nodular iron production of the present invention and improved process is as follows:

[0031] The mass ratio of each production component of austenitic ductile iron can be specifically: C 2.6%, Si 4.7%, Mn 0.6%, Ni 19.5%, Cr 1.6%. When nodular iron production is used for spheroidizing treatment, ladles with a relatively large ladle depth and diameter, that is, the ratio between the ladle depth and the inner diameter are used for molten iron treatment. The depth of the ladle for nodularization treatment is 230mm, and the ladle width is selected as 1% of the ground diameter. / 3.

[0032] When the nodular iron production is spheroidized, the spheroidizing reaction time is controlled at 50S, and the molten iron pouring time is controlled at 6 minutes. The spheroidizing process of ductile iron production adopts the ladle treatment method, the bottom layer is nickel-magnesium alloy, and the residual magnesium content after ladle must...

Embodiment 3

[0034] The composition ratio of novel austenitic nodular iron production of the present invention and improved process is as follows:

[0035] The mass ratio of each production component of austenitic ductile iron can be specifically: C 2.55%, Si 4.8%, Mn 0.6%, Ni 19%, Cr 1.55%. When nodular iron production is used for spheroidizing treatment, ladles with a relatively large ladle depth and diameter, that is, a ladle with a large ratio of ladle depth to inner diameter, are used for molten iron treatment. The depth of the ladle for spheroidizing treatment is 250mm, and the ladle width is selected as 1% of the ground diameter. / 3.

[0036]When the nodular iron production is carried out, the spheroidizing reaction time is controlled at 40S, and the molten iron pouring time is controlled at 4 minutes. The spheroidizing process of ductile iron production adopts the ladle treatment method, the bottom layer is nickel-magnesium alloy, and the residual magnesium content after ladle mus...

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PUM

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Abstract

The invention discloses a novel austenite ductile cast iron production and improvement technique. The austenite ductile cast iron comprises the following components in parts by mass: 2.5-2.6% of C, 4.6-4.8% of Si, 0.55-0.65% of Mn, 19-20% of Ni and 1.55-1.65% of Cr. In the smelting production process, the austenite ductile cast iron is prepared from the following components in parts by mass: 58% of returns, 30.95% of pig iron, 7.7% of nickel plate, 2% of 75A silicon iron, 0.25% of electrolytic manganese and 1.1% of chromium iron. The technique has the characteristics of low cost and wide application range, and the normal-temperature static properties and high-temperature dynamic properties can respectively reach or exceed the requirements for high-nickel ductile cast iron. The austenite ductile cast iron has the advantages of reasonable proportioning, stable performance, higher flowability and cavity filling capacity of molten iron, lower shrinkage porosity tendency of the casting, and obviously higher normal-temperature static properties, achieves the goal of dual optimization of cost and performance, can ensure the quick performance of production, and enhances the production efficiency.

Description

technical field [0001] The invention belongs to the technical field of metal material production, and in particular relates to a novel austenitic nodular iron production and improvement process. Background technique [0002] Austenitic ductile iron is composed of austenite matrix, spherical graphite and carbide. Since nickel can be infinitely dissolved in iron, as long as there is enough addition, a single austenite structure can be obtained at room temperature. Generally, austenitic ductile iron has good mechanical properties at room temperature, high temperature creep limit, excellent thermal shock resistance, corrosion resistance and high temperature oxidation resistance, so it is widely used in automobile exhaust pipes and turbocharger shells Body, industrial boiler and other high temperature environment. [0003] In the existing austenitic ductile iron castings, in order to pursue the superiority of performance, high-nickel parts are often used. The invention with ...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C37/04C22C33/08C22C33/10
Inventor 刘松奇王瑞金刘书岩彭德楼李刚
Owner 西峡飞龙特种铸造有限公司
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