Anti-static filtration material used at normal temperature and preparation method of anti-static filtration material

A filter material and anti-static technology, applied in the field of industrial textiles, can solve the problems of less anti-static filter material, unstable anti-static performance, high surface resistance, etc., and achieve easy large-scale mass production, poor operability, and production process. long effect

Active Publication Date: 2015-01-14
TIANNUO PHOTOELECTRIC MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, method (1) has disadvantages such as long production process, complicated process, and poor uniformity; methods (2) and (3) have disadvantages such as unstable antistatic performance, fast attenuation, and large surface resistance.
[0003] At present, there are few researches on anti-static filter materials at home and abroad. The invention patent (201310119167.5) provides an anti-static polytetrafluoroethylene filter bag and its preparation method. The method base fabric is made of polytetrafluoroethylene filaments and stainless steel fibers. Twisted strands are woven through warp and weft phases, and the upper and lower sides of the base fabric are covered with non-woven layers. The antistatic functional layer is different from that of the present invention.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] (1) Dry the polyester fiber filament at 60°C for 24 hours;

[0032] (2) Physically degrease the dried polyester fiber filament under the action of 40kHz ultrasonic field for 50min;

[0033] (3) Carrying out plasma pretreatment to the polyester fiber filaments of step (2) for 40 minutes;

[0034] (4) adopt the electroless plating method, the polyester fiber filament through step (3) is coated with a layer of metal nickel, and the thickness of the single-layer coating is 0.1 μm;

[0035] (5) Mix the polyester fiber filaments and polyester fiber nonwoven fabric base layer materials in step (4) by mass parts = 30:70 to form an antistatic base cloth; after testing, the resistance of the antistatic filter material base cloth is 1× 10 3 Ω;

[0036] (6) The surface layer raw materials of nylon fiber nonwoven fabric are mixed, opened, carded, formed into a net, and the anti-static base cloth is added in the middle step (5), acupuncture, and shaped to obtain an anti-static fil...

Embodiment 2

[0038] (1) Dry the polypropylene fiber filament at 100°C for 36 hours;

[0039] (2) Physically degrease the dried polypropylene fiber filament under the action of 20kHz ultrasonic field for 60min;

[0040] (3) Carry out corona pre-treatment for 60 minutes on the polypropylene fiber filament after step (2);

[0041] ⑷Adopt the vacuum evaporation method to coat the polypropylene fiber filament through step ⑶ with a layer of metallic silver, and the thickness of the single-layer coating is 0.05 μm;

[0042] (5) Mix the raw materials of polypropylene fiber filament and nylon fiber non-woven fabric base cloth in step (4) according to the mass ratio = 70:30 to form an anti-static base cloth; after testing, the resistance of the anti-static filter material base cloth is 5 × 10 2 Ω.

[0043] (6) The surface layer raw materials of the acrylic fiber non-woven fabric are mixed, loosened, carded, formed into a net, and the anti-static base cloth is added in the middle step (5), acupunct...

Embodiment 3

[0045] (1) Dried nylon fiber filaments at 80°C for 48 hours;

[0046] (2) Physically degrease the dried nylon fiber filament under the action of 90kHz ultrasonic field for 30min;

[0047] (3) Carry out the ion source pretreatment of the nylon fiber filaments through step (2) for 20 minutes;

[0048] (4) adopting the physical vapor deposition method, the nylon fiber filament through step (3) is coated with a layer of metal copper and nickel, and the thickness of the single-layer coating is 1 μm;

[0049] (5) Mix nylon fiber filaments and polyester fiber non-woven base cloth raw materials in step (4) according to mass parts = 100:0 to form an anti-static base cloth; after testing, the resistance of the anti-static filter material base cloth is 1.2×10 2 Ω;

[0050] ⑹ The polyester fiber and nylon fiber mixed non-woven surface materials are mixed, opened, carded, formed into a web, and the anti-static base cloth is added in the middle step ⑸, acupuncture, shaping and other proce...

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Abstract

The invention provides an anti-static filtration material used at normal temperature and a preparation method of the anti-static filtration material. The filtration material comprises non-woven fabric base cloth and a surface layer, wherein the non-woven fabric base cloth and chemical fiber filaments with surfaces which are coated and plated by metal layers are woven in a mixing manner so as to form an anti-static base cloth layer. The preparation method of the anti-static filtration material comprises the following steps: drying the chemical fiber filaments, carrying out physical oil removal and pretreatment, coating and plating the metal layers; then weaving the processed chemical fiber filaments and raw materials of a non-woven fabric base cloth layer in a mixing manner so as to form the anti-static base cloth layer; subsequently mixing, opening, carding and netting raw materials of a non-woven fabric surface layer, adding the anti-static base cloth in the middle, needling and shaping to form the anti-static filtration material. The anti-static filtration material has the advantages of good antistatic property, high uniformity, excellent adhesion property and the like, and can be applied to normal-temperature bag type dust removal in the fields such as waste incineration, thermal power generation, iron and steel and chemical industry. According to the method, the process is simple, safety, reliability, economy and environmental protection are realized; the large-scale mass production is easy to implement.

Description

technical field [0001] The invention relates to the field of industrial textiles, in particular to an antistatic filter material for normal temperature and its preparation. Background technique [0002] In petrochemical, iron and steel smelting, coal-fired power plants, waste incineration, cement and other industrial fields, the smoke generated by some processes has the characteristics of flammable, explosive, high temperature, etc. During the use process due to dust and dust, dust and filter material The friction between them is likely to generate a large amount of static electricity. If the charge cannot be eliminated in time, a fire or explosion will occur. High-temperature smoke and dust put forward higher requirements for the use of filter materials. With the continuous development of science and technology and modern technology, people pay more and more attention to air quality and personal protection. Therefore, it is necessary to use anti-static filter materials to ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14B32B5/14B32B33/00
Inventor 朱焰焰郑杰徐刚李智慧马苹苹张茂功郭涵
Owner TIANNUO PHOTOELECTRIC MATERIAL
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