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Process for manufacturing semi-solid steel cam shaft through radial forging strain induction method

A radial forging, strain-induced technology, applied in metal processing equipment and other directions, can solve the problems of corrosion of mechanical stirrers, difficult semi-solid billets, impure slurry, etc. The effect of shrinkage

Inactive Publication Date: 2015-04-29
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, for ferrous metals, the process of preparing aluminum alloy semi-solid slurry by conventional mechanical stirring method and electromagnetic stirring method has the following disadvantages: high temperature has a serious corrosion effect on the mechanical stirrer, and the corrosion residue is mixed with the semi-solid slurry. lead to the impurity of the obtained slurry
The above-mentioned methods all have limitations on the volume of the deformed material. If the volume of the deformed material is too large, the deforming force will be too large, and it is difficult to prepare the required semi-solid blanks in batches on existing equipment.
And so far it has not involved high melting point ferrous metals such as steel

Method used

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  • Process for manufacturing semi-solid steel cam shaft through radial forging strain induction method
  • Process for manufacturing semi-solid steel cam shaft through radial forging strain induction method
  • Process for manufacturing semi-solid steel cam shaft through radial forging strain induction method

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Embodiment Construction

[0019] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0020] refer to figure 1 , figure 2 and image 3 , taking the 45# steel bar of Φ120mm as an example, a process for preparing semi-solid steel camshafts by radial forging strain induction method, including the following steps:

[0021] 1) Preheat the steel bar and keep it warm. Heat the Φ120mm 45# steel bar with the electric furnace to 950-970°C and keep it warm for 60-80 minutes to ensure that the whole billet is heated through; the specific holding time for bars with different diameters is 0.5D~0.7D minutes, D is the diameter of the bar;

[0022] 2) Carry out radial forging on the steel bar, that is, the preheated Φ120mm 45# steel bar is held by the manipulator and rotated to feed it axially. The radial forging machine distributes four hammers symmetrically around the blank, and along the diameter of the blank High-frequency reciprocating forging is carried out...

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Abstract

The invention discloses a process for manufacturing a semi-solid steel cam shaft through a radial forging strain induction method. The process comprises the following steps: preheating a steel bar material and preserving heat; radially forging the steel bar material; re-melting a radially-forged blank; performing extrusion casting on the steel cam shaft; performing subsequent treatment on the steel cam shaft. By adopting the process, steel semi-solid blanks which are uniform and free from micro-defects can be manufactured in batches, and the steel cam shaft which has less micro tissue defects, high mechanical performance and high wear resistance can be formed. The process flow is simple, and operation is easy.

Description

technical field [0001] The invention belongs to the technical field of semi-solid processing and forming, in particular to a process for preparing a semi-solid steel camshaft by a radial forging strain induction method. Background technique [0002] The camshaft is an important part of the engine's gas distribution mechanism. It is responsible for driving the valve to open and close on time to ensure that the engine regularly inhales fresh combustible gas into the cylinder and discharges the burned exhaust gas out of the cylinder in time. Traditional camshafts are mostly produced by casting or forging, and combined camshafts are also partially used. Cast camshafts mainly include chilled cast iron, quenched cast iron, etc. The machining allowance of the camshaft formed by the casting process is large, the size is rough, the amount of subsequent machining is increased, and the cost is high. In recent years, various forms of camshafts such as remelted chilled cast iron and qu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D18/02B21J5/00
Inventor 赵升吨张晨阳王永飞韩晓兰董朋
Owner XI AN JIAOTONG UNIV
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