Manufacturing method for engine assembly type camshaft

A manufacturing method and camshaft technology, applied to cams, mechanical equipment, components with teeth, etc., can solve the problems of long processing procedures, low material utilization rate, high energy consumption, etc., and achieve the goal of reducing combination procedures and saving energy Effect

Inactive Publication Date: 2015-05-20
GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG +2
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] The camshaft is one of the five key components in the engine. It controls the gas distribution system. The performance of the camshaft directly determines the power and efficiency of the engine. The traditional camshaft is machined from a cast or forged blank, which has the disadvantages of heavy weight Disadvantages such as low material utilization, long processing procedures, and large energy consumption

Method used

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  • Manufacturing method for engine assembly type camshaft

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Embodiment 1

[0015] figure 1 Shown is a schematic diagram of the assembled camshaft of the 483 engine. The camshaft is assembled by brazing and powder metallurgy sintering welding. The specific steps are as follows:

[0016] (1) Selection of materials for each component: cam plate 1 is pressed by powder metallurgy materials; journal 3 and ends 4 are machined from steel parts; base shaft 2 is finished by seamless tube; The composition system of the cam piece is Fe-Cu-Cr-Mo-P-Si-C, wherein, according to the weight ratio, the Cu content is 0.5-3.0%, the Cr content is 3-8%, the Mo content is 0.5-5.0%, and the P The content is 0.3-0.7%, the Si content is 0.3-1.0%, the C content is 1.8-3.0%, and the Fe is the balance;

[0017] (2) The cam piece and the base shaft are assembled by powder metallurgy sintering welding process; the journal and both ends are assembled by brazing process with Cu as solder; among them, the high temperature sintering and brazing temperature is 1120 ° C, and the sinteri...

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Abstract

The invention discloses a manufacturing method for an engine assembly type camshaft, and belongs to the field of manufacturing technologies of engine parts and components. Cam pieces of the camshaft are green bodies formed by pressing through powder metallurgy, gears, shaft necks and other assembly parts are powder metallurgy pressed green bodies or machined semi-finished products, a base body shaft is a hollow seamless steel tube and is connected with the assembly parts, then positions and angles of all components are guaranteed through key grooves or positioning clamps, by the utilization of the sintering shrinkage characteristic of powder metallurgy material, the powder metallurgy green bodies and the base body shaft are sintered and welded together at high temperature, and the mode that copper foil and other brazing filler metal are added is used for brazing the machined assembly parts and the base body shaft together, so that the assembly technology is completed. According to the manufacturing method for the camshaft, the powder metallurgy sintering welding technology and the common brazing technology are combined; compared with a traditional manufacturing technology for the camshaft, more materials of all components of the camshaft can be selected, the torque between the assembly parts and the base body shaft is large, the number of manufacturing steps is small, the period is short, and the manufacturing method has the advantage of obviously saving energy.

Description

technical field [0001] The invention belongs to the technical field of preparation of engine parts, in particular to a method for manufacturing an engine assembled camshaft. Background technique [0002] The camshaft is one of the five key components in the engine. It controls the gas distribution system. The performance of the camshaft directly determines the power and efficiency of the engine. The traditional camshaft is machined from a cast or forged blank, which has the disadvantages of heavy weight There are disadvantages such as low material utilization rate, long processing procedure and high energy consumption. In the 1990s, Japan, Europe and the United States began to study the hollow assembled camshaft to replace the traditional camshaft and realize industrialization. Hollow camshafts have the advantages of light weight (20%-60% lighter than traditional camshafts), high material utilization, short processing steps, less energy consumption, good wear resistance, an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00B23P2700/02
Inventor 董小江王林山穆艳如刘一浪谢开汪礼敏刘廷勇王福来
Owner GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG
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