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Preparation of an insulating layer-coated carbon nanotube orientation adsorption carbon fiber prepreg

A carbon nanotube and prepreg technology, which is applied in the field of preparing carbon nanotube oriented adsorption carbon fiber/epoxy prepreg coated with insulating layer, can solve the problem of carbon fiber tensile strength damage, difficulty in large-scale application and complex process And other issues

Active Publication Date: 2017-10-31
BEIJING UNIV OF CHEM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are two main methods for preparing vertically oriented carbon nanotube-reinforced carbon fiber composites: one method is to directly grow carbon nanotubes on the surface of carbon fibers, for example, Hu Zhihui et al. (Patent Publication No. Attached to the surface of carbon fiber to grow arrayed carbon nanotubes on the surface of carbon fiber. Although the interfacial strength of the composite material is improved, this method damages the tensile strength of the carbon fiber itself, and the process conditions are complicated. In the laboratory stage; Another method is to use chemical vapor deposition (CVD) technology to prepare carbon nanotubes arranged in arrays, such as Cui et al. (Patent Publication No. CN101348901 A) invented cyclohexane as a carbon source, and CVD Arrayed carbon nanotubes are prepared by the method, which is added to the interlayer of the composite material, and the composite material with a "sandwich" sandwich structure is prepared by molding, autoclave or resin transfer molding (RTM). The mechanical properties of the carbon nanotubes have been improved, but the disadvantage is that the arrayed carbon nanotubes prepared are limited by the template, so the area is small, and the temperature required by the CVD method needs to be higher than 600 ° C. The process is complicated and the cost is high, and it is difficult to achieve large-scale applications.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Component 1: TNM3 multi-walled carbon nanotubes, produced by Chengdu Zhongke Times Nano Co., Ltd., purity > 95%, carbon nanotubes with an outer diameter of 10-30nm, and an average length of 10μm; Component 2: Aluminum isopropoxide, purity ≥ 99 %, produced by Shanghai Xinchen Chemical Co., Ltd.; component 3: unidirectional prepreg of self-made Toray® T700-12K carbon fiber / 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin, containing curing agent It is 4,4' diaminodiphenyl sulfone, the thickness of the prepreg is 0.15mm, and the surface density is 220g / m 2 . Step I: Add TNM3 multi-walled carbon nanotubes to aluminum isopropoxide, and ball mill for 1 hour to obtain a uniform powder mixture, wherein the mass ratio of aluminum isopropoxide to carbon nanotubes is 10:1, and the carbon nanotubes after ball milling The aspect ratio of the tube was 300. Step II: Stir the powdery mixture obtained in step I evenly in deionized water, then heat to 250°C, and hydrolyze t...

Embodiment 2

[0016] Component 1: TNM3 multi-walled carbon nanotubes, produced by Chengdu Zhongke Times Nano Co., Ltd., purity > 95%, carbon nanotubes with an outer diameter of 10-30nm, and an average length of 10μm; Component 2: sodium metaaluminate, purity ≥ 99 %, produced by Guangzhou Qingsheng Chemical Co., Ltd.; component 3: unidirectional prepreg of self-made Toray® T700-12K carbon fiber / 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin, containing curing agent It is 4,4' diaminodiphenyl sulfone, the thickness of the prepreg is 0.15mm, and the surface density is 220g / m 2 . Step I: Add TNM3 multi-walled carbon nanotubes to aluminum isopropoxide, and ball mill for 2 hours to obtain a uniform powder mixture, wherein the mass ratio of aluminum isopropoxide to carbon nanotubes is 15:1, and the carbon nanotubes after ball milling The aspect ratio of the tube was 150. Step II: Stir the powdery mixture obtained in step I in deionized water evenly, then heat to 250°C, and hydrolyze ...

Embodiment 3

[0019] Component 1: TNM3 multi-walled carbon nanotubes, produced by Chengdu Zhongke Times Nano Co., Ltd., purity > 95%, carbon nanotubes with an outer diameter of 10-30nm, and an average length of 10μm; Component 2: Aluminum isopropoxide, purity ≥ 99 %, produced by Shanghai Xinchen Chemical Co., Ltd.; component 3: unidirectional prepreg of self-made Toray® T700-12K carbon fiber / 4,4′ diaminodiphenylmethane tetraglycidylamine epoxy resin, containing curing agent It is 4,4' diaminodiphenyl sulfone, the thickness of the prepreg is 0.15mm, and the surface density is 220g / m 2. Step I: Add TNM3 multi-walled carbon nanotubes to aluminum isopropoxide, and ball mill for 3 hours to obtain a uniform powder mixture, wherein the mass ratio of aluminum isopropoxide to carbon nanotubes is 20:1, and the carbon nanotubes after ball milling The aspect ratio of the tube is 50. Step II: Stir the powder mixture obtained in step I evenly in deionized water, then heat to 250°C, and hydrolyze to o...

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Abstract

The invention belongs to the field of composite material preparation, and in particular relates to a preparation method of an insulating layer-coated carbon nanotube orientation adsorption carbon fiber / epoxy resin prepreg, which is used for interlayer multi-scale reinforced carbon fiber composite materials. The present invention includes the following technical steps. Step I: adding carbon nanotubes to a preferred insulating coating material, and ball milling to obtain a uniform powder mixture; Step II: stirring the mixture obtained in step I in deionized water, heating to obtain carbon nanotubes coated with an insulating layer; Step Ⅲ: Spray the carbon nanotubes coated with the insulating layer evenly on the copper plate connected to the positive electrode, connect the carbon fiber prepreg to the negative electrode, apply a voltage to make the carbon nanotubes vertically oriented and adsorb to the surface of the prepreg, and control the carbon nanotube adsorption layer The thickness is 20~80μm. The invention has simple process, and the carbon nanotubes are vertically oriented on the surface of the prepreg, which can significantly improve the bending strength, compressive strength and interlayer fracture toughness of the composite material, and is easy to popularize and apply in actual production.

Description

technical field [0001] The invention belongs to the field of preparation of carbon fiber composite materials, in particular to a preparation method of an insulating layer-coated carbon nanotube orientation adsorption carbon fiber / epoxy resin prepreg. Background technique [0002] Carbon fiber reinforced resin matrix composites have a series of excellent properties such as high specific strength, high specific modulus, fatigue resistance, corrosion resistance and high dimensional stability, and are widely used in the fields of aviation, aerospace, automobiles, energy and sports equipment, especially in aviation, Applications in aerospace are increasing day by day. However, the surface of carbon fiber is inert, has few active functional groups, and has poor adhesion to the matrix, and there are a large number of defects at the interface of the composite material. Moreover, the good mechanical properties of carbon fiber composite materials are concentrated in the axial directi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08J5/24C08L63/00C08K9/10C08K7/00C08K3/04C08K7/06
Inventor 隋刚张清杰杨小平赵新福郑国栋
Owner BEIJING UNIV OF CHEM TECH