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Organic-template-free [beta]-molecular sieve synthesizing method

A technology without organic templates and β molecular sieves, which is applied in the direction of crystalline aluminosilicate zeolite, etc., can solve the problems of high water consumption, low single-pot yield, and low silicon source utilization, so as to improve production efficiency and improve single-pot production efficiency. Yield effect

Active Publication Date: 2015-05-27
PETROCHINA CO LTD
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  • Abstract
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Problems solved by technology

[0002] Traditional β molecular sieves are prepared in the presence of organic templates such as TEA+, and there are very obvious shortcomings: first, the price of organic templates is very high, resulting in high cost of molecular sieves, which affects their wide application; secondly, in the removal of molecular sieves The method of high-temperature burning is usually used for organic templates, which will lead to a significant decrease in the crystallinity of molecular sieves and produce a large amount of harmful gases to pollute the environment
Although this method avoids the use of organic templates and reduces production costs, it inevitably has the disadvantages of synthesizing molecular sieves without organic templates, such as easy generation of miscellaneous crystals, low utilization rate of raw materials, etc., especially the silicon source utilization rate of this method Relatively low (15-27%), the seed crystals cannot be reused, and the amount of water used is high, resulting in a very low single-pot yield and restricting production efficiency

Method used

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  • Organic-template-free [beta]-molecular sieve synthesizing method
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  • Organic-template-free [beta]-molecular sieve synthesizing method

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Effect test

Embodiment 1

[0034] The raw material molar ratio is as follows: 19.9SiO 2 / 1.00A1 2 o 3 / 3.76Na 2 O / 140H 2 O, here H 2 O / SiO 2 for 7. The specific synthesis process is as follows: 4.1gNaAlO 2 and 4.3g NaOH dissolved in 44.2ml H 2 O, after being dissolved, 20.2 g of solid silica gel was added to the above solution. After stirring for about 5-10 hours, a dry gel is formed, and then 0.1 g of β molecular sieve seed crystals are added, and the stirring is continued for 10-15 minutes. Afterwards, the above-mentioned dry glue was put into a stainless steel reaction kettle lined with polytetrafluoroethylene, and stirred and crystallized at 105° C. for 130 h. After cooling, filter and dry at 120°C for 12 hours to obtain the product. After X-ray diffraction characterization, it is known that the product is a β molecular sieve with high crystallinity, such as figure 1 . The silicon source utilization rate is 39%, and the single-pot yield is 13%.

Embodiment 2

[0036] The raw material molar ratio is as follows: 10SiO 2 / 1.00A1 2 o 3 / 3.76Na 2 O / 30H 2 O, here H 2 O / SiO 2 for 3. The specific synthesis process is as follows: 10.75gAlNO 3 ·7H 2 O and 4.3g NaOH dissolved in 9.5ml of H 2 O, after being dissolved, 10.1 g of silica gel was added to the above solution. After stirring for about 5-10 hours, a dry gel is formed, and 0.5 g of β molecular sieve seed crystals are added, and stirring is continued for 10-15 minutes. Afterwards, the above-mentioned dry glue was put into a stainless steel reaction kettle lined with polytetrafluoroethylene, and stirred and crystallized at 150° C. for 24 hours. After cooling, filter and dry at 105°C for 12 hours to obtain the product. After X-ray diffraction characterization, it is known that the product is a β molecular sieve with high crystallinity, such as figure 2 . The silicon source utilization rate is 85%, and the single-pot yield is 24.2%.

Embodiment 3

[0038] The molar ratio of raw materials is as follows: 25SiO 2 / 1.00A1 2 o 3 / 4.56Na 2 O / 190H 2 O, here H 2 O / SiO 2 is 7.6. The specific synthesis process is as follows: 33.3gA1 2 (SO 4 ) 3 18H 2 O and 5.2g NaOH dissolved in 60ml of H 2 O, after being dissolved, 19.3g of silica gel was added to the above solution. After stirring for about 5-10 hours, a dry gel is formed, and then 1 g of β molecular sieve seed crystals are added, and stirring is continued for 10-15 minutes. Afterwards, the above-mentioned dry glue was put into a stainless steel reaction kettle lined with polytetrafluoroethylene, and stirred and crystallized at 120° C. for 4.5 days. After cooling, filter and dry at 110°C for 12 hours to obtain the product. After X-ray diffraction characterization, it is known that the product is a β molecular sieve with high crystallinity, such as image 3 , the BET specific surface area measured by nitrogen adsorption method is 464m 2. g -1 . The silicon sourc...

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Abstract

The invention relates to an organic-template-free [beta]-molecular sieve synthesizing method which includes following steps: mixing a silicon dioxide source, an aluminum oxide source, a sodium oxide source and water, wherein molar ratios of the raw materials are described as follows: SiO2 / Al2O3=5-25, Na2O / SiO2=0.18-0.5 and H2O / SiO2=1-7.6, stirring the raw materials to generate initial gel and continuously stirring the gel until the gel is turned into dry gel, adding a [beta]-molecular sieve seed crystal, and performing hydrothermal crystallization at 100-180 DEG C for 12-130 h to obtain the [beta]-molecular sieve, wherein the ratio of SiO2 to Al2O3 in the [beta]-molecular sieve seed crystal is 11-70 and the addition amount of the [beta]-molecular sieve seed crystal is 0.5-5% by mass of the silicon dioxide source. By means of the method, the high-quality [beta]-molecular sieve crystal can be directly synthesized. Because that the addition amount of the seed crystal is less and the synthetic temperature is low, the synthesizing method is effectively reduced in cost. Because that none organic template free is added, the [beta]-molecular sieve has unobstructed pore channels without roasting, thereby further reducing the energy consumption during the production process. Because that the added water is quite less in amount, the synthesizing method is increased in utilization rate of the silicon source and is greatly increased in yield of single kettle.

Description

technical field [0001] The invention belongs to the fields of inorganic chemistry, physical chemistry, material chemistry, catalytic chemistry and chemical engineering, and particularly relates to a method for synthesizing beta zeolite molecular sieve without organic template. Background technique [0002] Traditional β molecular sieves are prepared in the presence of organic templates such as TEA+, and there are very obvious shortcomings: first, the price of organic templates is very high, resulting in high cost of molecular sieves, which affects their wide application; secondly, in the removal of molecular sieves The method of high-temperature burning is usually used for organic templates, which will lead to a significant decrease in the crystallinity of molecular sieves and produce a large amount of harmful gases to pollute the environment. [0003] CN200810050456.3 discloses a "method for synthesizing β molecular sieve without organic template". The raw material molar r...

Claims

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Application Information

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IPC IPC(8): C01B39/02
CPCC01B39/02C01P2002/72
Inventor 孟祥举马安庞新梅吴勤明朴佳锐杨承广阎立军刘其武
Owner PETROCHINA CO LTD
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