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Low-cost flux-cored cutting wire for underwater wet-type arc cutting and preparation method thereof

An arc cutting, low-cost technology, applied in the direction of arc welding equipment, welding/welding/cutting items, welding/cutting media/materials, etc., can solve the problems of low degree of cutting automation and large oxygen consumption, and achieve favorable Arc stability, strong ionization ability, and the effect of improving arc stability

Active Publication Date: 2015-06-24
JIANGSU UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Japanese patent JP02324521, the patent name "Method for arc-cutting steel material in water" proposes an optimized underwater oxygen-arc cutting technology, which makes the steel plate more easily oxidized and removes slag more conveniently, but this method is still popular Inadequacies: need to provide additional oxygen, and the consumption of oxygen is large, and there are still shortcomings such as low degree of cutting automation in practical applications
The present invention does not see relevant report so far

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] 1. Drug core composition ratio

[0027] Weigh 6% sodium bicarbonate, 60% limestone, 2% potassium carbonate, 0.5% cerium oxide, and 31.5% sodium percarbonate.

[0028] 2. Preparation method

[0029] 1. Mix the obtained medicinal powder evenly and pass through a 100-mesh sieve;

[0030] 2. Dry the uniformly mixed powder at 50°C;

[0031] 3. Select the H08A steel strip with a thickness of 0.5mm, roll it into a U-shaped groove, fill the uniformly mixed powder into the U-shaped groove, close the U-shaped groove, and control the powder filling rate at 20%;

[0032] 4. Use a wire drawing machine to pass the drug core cut wire through drawing dies with different diameters, draw and reduce the diameter one by one, and finally obtain the drug core cut wire with a diameter of 2.2mm.

[0033] 3. Beneficial effects

[0034] Under the conditions of cutting current 450-500A and cutting voltage 45-50V, the flux-cored wire prepared in this example is used for underwater cutting of Q...

Embodiment 2

[0036] The composition of the drug core according to the mass percentage is: 9% sodium bicarbonate, 48% limestone, 0.2% potassium carbonate, 2.5% lanthanum oxide, and 40.3% sodium percarbonate.

[0037] A H08A steel strip with a thickness of 0.5 mm was selected and prepared according to the preparation method in Example 1 to obtain a 2.2 mm diameter cored wire.

[0038] Under the conditions of cutting current 450-500A and cutting voltage 45-50V, the flux core cutting wire prepared in this example is used for underwater cutting of Q235A steel plate with a thickness of 20mm, and the maximum cutting speed is 150mm / min. , There is no bridging or hanging slag phenomenon.

Embodiment 3

[0040] The composition of the drug core according to the mass percentage is: 12% of sodium bicarbonate, 52% of limestone, 1.5% of potassium carbonate, 1% of lanthanum oxide, and 33.5% of sodium percarbonate.

[0041] A H08A steel strip with a thickness of 0.5 mm was selected and prepared according to the preparation method in Example 1 to obtain a 2.2 mm diameter cored wire.

[0042] Under the conditions of cutting current 450-500A and cutting voltage 45-50V, the flux-core cutting wire prepared in this example is used for underwater cutting of Q235A steel plate with a thickness of 20mm, and the maximum cutting speed is 140mm / min. , There is no bridging or hanging slag phenomenon.

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Abstract

The invention discloses a low-cost flux-cored cutting wire for underwater wet-type arc cutting and a preparation method thereof. The flux-cored cutting wire is composed of a flux core and an outer-layer steel belt and is characterized in that the flux core is composed of the following powders, by weight, 6-20% of sodium bicarbonate, 40-60% of limestone, 0.2-2% of potassium carbonate, 0.05-2.5% of rare-earth oxide and the balance being sodium percarbonate, and the total mass percent is 100%. The preparation method comprises the steps that the powders after being matched are mixed evenly; drying is conducted on the evenly mixed powders, and the drying temperature can not be above 50 DEG C; a forming machine is adopted for fabricating the outer-layer steel belt into a U type groove shape, meanwhile, the powders are filled into a U-shaped groove, an opening of the groove is closed, and the powder filling rate is controlled within 18-25%; finally, a wire drawing machine is adopted for conducting drawing and pulling one by one to obtain the flux-cored cutting wire. The flux-cored cutting wire is used for cutting underwater low-carbon steel and low alloy steel, external gas for protection is not needed, and additional oxygen supply is not needed. The components in the flux core are all wide in source, low in cost and free of poison effects in cutting processes.

Description

technical field [0001] The invention belongs to the technical field of welding and cutting materials for metal materials, and relates to a welding wire for cutting, more specifically, to a low-cost and environment-friendly flux-cored wire for self-protected underwater wet arc cutting and its preparation method. Background technique [0002] In the field of underwater cutting, high-temperature molten metal generated by electric arc or flame is often used to achieve cutting, that is, oxygen-arc cutting method and oxygen-flame cutting method, but both require additional supply of oxygen to burn molten metal and blow off the oxidized slag to form a cut. mouth. Japanese patent JP02324521, the patent name "Method for arc-cutting steel material in water" proposes an optimized underwater oxygen-arc cutting technology, which makes the steel plate more easily oxidized and removes slag more conveniently, but this method is still popular Disadvantages: Additional oxygen needs to be pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/368B23K35/40
CPCB23K9/0061B23K35/0216B23K35/3602B23K35/368B23K35/406B23K2101/18B23K2103/04
Inventor 王俭辛王加友黎文航朱杰施佳慧朱青顾早立
Owner JIANGSU UNIV OF SCI & TECH