Whole induction heating temperature control method for support rollers

A temperature control method and induction heating technology, applied to the overall induction heating temperature control of the backup roll, the temperature control field, can solve the problems of not small, non-linear temperature distribution at the end, large and large-diameter backup rolls, etc. Achieve high wear resistance, significant energy saving effect, and reduce production cost.

Active Publication Date: 2015-07-29
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] 1) In the radial direction, it is difficult to control the temperature gradient distribution that meets the process requirements;
[0010] 2) In the axial direction, it is difficult to control the uniformity of the temperature distribution, that is, due to the existence of the end effect, the temperature distribution at the end is nonlinear;
[0011] 3) Due to the large volume of large and l

Method used

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  • Whole induction heating temperature control method for support rollers
  • Whole induction heating temperature control method for support rollers
  • Whole induction heating temperature control method for support rollers

Examples

Experimental program
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Embodiment

[0069] In this embodiment, induction heat treatment is carried out on the roll with the specification of ф1000×1500mm, and the preheating temperature T 0 400 degrees, the workpiece heating surface target temperature T a is 1050 degrees. Before heating, use the simulation software to simulate the heating process, and calculate the required heating power, heating time and feeding method of the heating process (applied current, frequency change curve, end compensation method, etc.) during the heating process. The calculation results are imported into the control model of the control terminal as the basis for controlling the parameters of the heating process. The control model judges the heating time during the heating process, and sends an alarm if it exceeds the calculated required heating time. After the roll is preheated in the preheating furnace to a preheating temperature of 400, the roll is hoisted to the work station by driving to ensure that the gap with the induction co...

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PUM

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Abstract

The invention relates to a whole induction heating temperature control method for support rollers. According to the method, an induction coil is divided into five sections, wherein the current strengths of the induction coil upper section, the induction coil sub-upper section, the induction coil sub-lower section and the induction coil lower section are 80-120% of the current strength of the induction coil middle section; and then the support roller is heated, wherein the support roller rotates through a support member along the axis line during the heating process and performs reciprocating movement through the support member along the axis line during the heating process, the whole heating process is divided into the stage using high-power heating to achieve the roller surface target temperature and the stage using heating with a plurality of small powers to carry out thermal insulation, the total heating time is controlled at 90-240 min, and the support roller surface axial temperature difference is controlled within +/=10 DEG C. With the method of the present invention, the temperature distribution of the work-piece can completely meet the process requirements, the ideal work-piece surface hardness layer can be obtained, and the method has characteristics of production cost reducing, significant energy saving effect, cleaning property, and environmental protection.

Description

technical field [0001] The invention relates to a temperature control method in the field of metal processing, in particular to a method for controlling the overall induction heating temperature of backup rolls on a rolling line in the field of steel processing. Background technique [0002] At present, in the rolling process of the rolling line in the field of iron and steel production, one of its key components - the back-up roll plays a role in supporting the work roll. The back-up roll must have good rigidity, and due to the long service life of the back-up roll , long-term rolling contact with the work roll or intermediate roll, the roll surface is prone to wear and work hardening, so the roll surface material of the back-up roll must have high hardness, wear resistance and crack growth resistance, especially for large steel production lines The large-diameter back-up rolls used above require good working performance, and in order to improve one of the key indicators - ...

Claims

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Application Information

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IPC IPC(8): C21D11/00C21D9/38C21D1/42
CPCY02P10/25
Inventor 吴存有周月明温宏权王建刚孙大乐
Owner BAOSHAN IRON & STEEL CO LTD
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