Aluminum tantalum rotating target material, and method used for preparing aluminum tantalum rotating target material via controlled atmosphere cold spraying

A rotating target and cold spraying technology, applied in metal material coating process, coating, melting spraying and other directions, can solve the problems of target arc discharge, reduce film quality, increase coating cost, etc., and achieve dense coating structure, The target composition is uniform and the effect of avoiding segregation

Inactive Publication Date: 2015-08-12
无锡舒玛天科新能源技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing technology uses vacuum melting hollow target tubes and then splicing and binding methods to prepare large-size rotating targets. The splicing and binding of targets requires a large amount of indium, which is expensive and greatly increases the cost of targets.
On the other hand, there is a gap between the bonded target nodes and the nodes, and the existence of the gap can easily cause target arc discharge, reduce the film quality, affect the sputtering rate and work efficiency, and increase the coating cost
[0003] At the same time, there are many problems in the existing alloy targets. With the continuous upgrading of flat-panel displays and large-scale integrated circuits, the requirements for target quality are getting higher and higher. It is urgent to find a new process to prepare high-end targets that meet the requirements. Aluminum tantalum rotating target

Method used

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  • Aluminum tantalum rotating target material, and method used for preparing aluminum tantalum rotating target material via controlled atmosphere cold spraying
  • Aluminum tantalum rotating target material, and method used for preparing aluminum tantalum rotating target material via controlled atmosphere cold spraying
  • Aluminum tantalum rotating target material, and method used for preparing aluminum tantalum rotating target material via controlled atmosphere cold spraying

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) Use ultrasonic cleaning to treat the stainless steel substrate for 30 minutes, then dry the cleaned substrate, and finally perform sandblasting on the substrate, using steel grit with a particle size of 18 mesh.

[0031] (2) In an argon protective atmosphere, use the plasma spraying method to spray nickel-aluminum powder to prepare a nickel-aluminum alloy transition layer with a thickness of 0.15mm. The specific parameters are shown in Table 1.1.

[0032] Table 1.1 Controlled atmosphere plasma spraying nickel aluminum powder parameters

[0033]

[0034] (3) The purity of the aluminum-tantalum powder is not lower than 99.99%. The powder is ball-milled for 5 hours, and sieved to obtain a powder with a particle size of 150-1000 mesh.

[0035] (4) The controllable atmosphere cold spraying chamber is evacuated first and then argon is introduced into the circulating protective gas. The argon flow rate is 1200SCCH, the substrate rotates around the central axis at a spee...

Embodiment 2

[0039] (1) Use ultrasonic cleaning to treat the stainless steel substrate for 30 minutes, then dry the cleaned substrate, and finally perform sandblasting on the substrate, using steel grit with a particle size of 18 mesh.

[0040] (2) In an argon protective atmosphere, nickel-aluminum powder was sprayed by a plasma spraying method to prepare a nickel-aluminum alloy transition layer with a thickness of 0.2 mm. The specific parameters are shown in Table 2.1.

[0041] Table 2.1 Controlled Atmosphere Plasma Spraying Nickel Aluminum Powder Parameters

[0042]

[0043] (3) The aluminum tantalum powder is not less than 99.99%, and the powder is ball milled for 5 hours, and sieved to obtain a powder with a particle size of 150-1000 mesh.

[0044] (4) Vacuumize the spraying chamber first and then pass in the circulating protection gas argon, the argon flow rate is 1200SCCH, the substrate rotates around the central axis at a speed of 100r / min, and the moving speed of the spray gun ...

Embodiment 3

[0048] (1) Use ultrasonic cleaning to treat the stainless steel substrate for 30 minutes, then dry the cleaned substrate, and finally perform sandblasting on the substrate, using steel grit with a particle size of 18 mesh.

[0049] (2) In an argon protective atmosphere, nickel-aluminum powder was sprayed by a plasma spraying method to prepare a nickel-aluminum alloy transition layer with a thickness of 0.2 mm. The specific parameters are shown in Table 3.1.

[0050] Table 3.1 Controlled Atmosphere Plasma Spraying Nickel Aluminum Powder Parameters

[0051]

[0052] (3) The aluminum tantalum powder is not less than 99.99%, and the powder is ball milled for 5 hours, and sieved to obtain a powder with a particle size of 150-1000 mesh.

[0053] (4) Vacuum the spraying chamber first and then pass it into the circulating protection gas argon. The argon flow rate is 1200SCCH, the substrate rotates around the central axis at a speed of 100r / min, and the moving speed of the spray gu...

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Abstract

The invention discloses an aluminum tantalum rotating target material, and a method used for preparing the aluminum tantalum rotating target material via controlled atmosphere cold spraying. According to the method, aluminum tantalum powder is taken as a raw material of the aluminum tantalum rotating target material, and the aluminum tantalum rotating target material is prepared by spraying the aluminum tantalum powder via controlled atmosphere cold spraying. The method comprises following steps: the aluminum tantalum powder with a particle size ranging from 150 to 1000 meshes is prepared, wherein purity is 99.99% or higher; a stainless steel matrix is subjected to rust removing, cleaning, abrasive blasting, and the like; under protection of inert gas, spaying of an alloy transition layer is carried out via plasma spraying; and in a circulating inert gas protective atmosphere, the aluminum tantalum rotating target material is prepared by cold spraying of the aluminum tantalum powder to the matrix containing the alloy transition layer, wherein inset gas flow amount is controlled to be 200 to 1500 SCCH, the matrix is driven to rotate around a center shaft at a speed of 60 to 150r / min, and moving speed of a spray gun is controlled to be 500 to 1500mm / min. The aluminum tantalum rotating target material is high in purity (purity>=99.99%, and oxygen content <=200ppm) and density (relative density>=97%); composition is uniform; length can be as large as 4000mm; and thickness ranges from 3 to 15mm.

Description

technical field [0001] The invention relates to a target material and its preparation technology, in particular to a method for preparing an aluminum tantalum rotating target material by controlled atmosphere cold spraying, and an aluminum tantalum rotating target material prepared by the method. Background technique [0002] Rotating targets are mainly used in flat panel displays, large-scale integrated circuits and other fields, which have extremely high requirements for the purity and density of the targets. The prior art uses vacuum melting of hollow target tubes, followed by splicing and binding to prepare large-size rotating targets. The splicing and binding of targets requires a large amount of indium, which is expensive and greatly increases the cost of targets. On the other hand, there is a gap between the bound target nodes and the nodes, and the existence of the gap can easily cause target arc discharge, reduce the film quality, affect the sputtering rate and work...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/34C23C24/04C23C4/12
Inventor 徐从康
Owner 无锡舒玛天科新能源技术有限公司
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