A vitrified bond grinding disc and its preparation method

A vitrified bond and grinding disc technology, which is applied in the direction of grinding/polishing equipment, abrasive materials, grinding devices, etc., can solve the problems of long production cycle, low yield rate, cumbersome molding process, etc., and achieve short production cycle, labor saving, The effect of simple process

Inactive Publication Date: 2017-10-10
SUZHOU SAILI PRECISION TOOLS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, this preparation method has the following disadvantages: 1) The molding process is cumbersome and the production cycle is long; 2) The green body is easily deformed and cracked during the sintering process, and the yield is low; 3) Due to the problem of thermal expansion and contraction during the high-temperature sintering process, The size of the agglomerate is limited; 4) Due to the gap between the agglomerates, the scope of application of the processed workpiece is limited, and it is difficult to achieve universal use of large and small workpieces

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  • A vitrified bond grinding disc and its preparation method
  • A vitrified bond grinding disc and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Example 1: Preparation of a vitrified bonded cBN grinding disc formed by low temperature hot pressing.

[0042] (1) Surface treatment of abrasive: Add cBN (1.5 kg, particle size 140-170 mesh) as abrasive to 0.3 g / ml potassium hydroxide aqueous solution (1500 ml), stir at 80°C for 30 min, discard After liquid, wash the abrasive until it is neutral, dry it in an oven at 120°C for 2 hours, pass the dried abrasive through an 80-mesh sieve, and set aside;

[0043] Dissolve the ultra-low temperature ceramic bond (30 g) in 0.05 g / ml potassium hydroxide aqueous solution (200 ml) to obtain the alkaline aqueous solution of the bond;

[0044] Put the sieved abrasive in a stainless steel coating machine and roll it at a constant speed. At the same time, spray the alkaline aqueous solution of the vitrified bond into the abrasive and dry it with an infrared lamp, so that the surface of the abrasive can be evenly coated. A layer of vitrified bond is obtained to wrap the abrasive of v...

Embodiment 2

[0049] Example 2: Preparation of a vitrified bonded cBN grinding disc formed by low temperature hot pressing.

[0050] (1) Surface treatment of abrasive: Add cBN (1.5 kg, particle size 140-170 mesh) as abrasive to 0.3 g / ml potassium hydroxide aqueous solution (200 ml), stir at 80°C for 30 min, discard After liquid, wash the abrasive until it is neutral, dry it in an oven at 120°C for 2 hours, pass the dried abrasive through an 80-mesh sieve, and set aside;

[0051] Dissolve the ultra-low temperature ceramic bond (30 g) in 0.05 g / ml potassium hydroxide aqueous solution (200 ml) to obtain the alkaline aqueous solution of the bond;

[0052] Put the sieved abrasive in a stainless steel coating machine and roll it at a constant speed. At the same time, spray the alkaline aqueous solution of the vitrified bond into the abrasive and dry it with an infrared lamp, so that the surface of the abrasive can be evenly coated. A layer of vitrified bond is obtained to wrap the abrasive of vi...

Embodiment 3

[0057] Example 3: Preparation of a vitrified bonded cBN grinding disc formed by low temperature hot pressing.

[0058] (1) Surface treatment of abrasive: Add cBN (1.5 kg, particle size 80-100 mesh) as abrasive to 0.4 g / ml potassium hydroxide aqueous solution (200 ml), stir at 80°C for 30 min, discard After liquid, wash the abrasive until it is neutral, dry it in an oven at 120°C for 2 hours, pass the dried abrasive through a 60-mesh sieve, and set aside;

[0059] Dissolve the ultra-low temperature ceramic bond (20 g) in 0.05 g / ml potassium hydroxide aqueous solution (200 ml) to obtain the alkaline aqueous solution of the bond;

[0060] Put the sieved abrasive in a stainless steel coating machine, make it roll at a constant speed, and at the same time spray the alkaline aqueous solution of the vitrified bond into the abrasive, and dry it with an infrared lamp, so that the surface of the abrasive can be evenly coated A vitrified bond is obtained to wrap the abrasive of the vitr...

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Abstract

The invention discloses a vitrified bond grinding disc and a preparation method thereof. Specifically, the preparation method of the vitrified bond grinding disc in the present invention includes the following steps: 1) preparation of molding material; 2) low-temperature hot-press molding; and 3) post-treatment and bonding. Using hot pressing molding method, the molding material mixed evenly with vitrified binder, filler and abrasive is directly hot pressed into a fan-shaped agglomeration, which can be directly bonded to the substrate without drying and high temperature sintering. The preparation process is simple and the production cycle is short. , low energy consumption, high yield, there is no gap between the assembled agglomerates, and there is no limit to the size of the processed workpiece. In addition, fan-shaped agglomeration is used during assembly, which is faster and saves labor than traditional small-sized round or hexagonal agglomerates.

Description

technical field [0001] The invention belongs to the technical field of grinding tool processing, and relates to a vitrified bond grinding disc and a preparation method thereof. Background technique [0002] Vitrified bond grinding discs have a series of significant advantages in processing difficult-to-machine materials such as high-speed steel, stainless steel, heat-resistant steel, and high-temperature alloys due to their strong grinding ability, good shape retention, and good self-sharpening of the grinding disc. At present, the preparation process of vitrified bond grinding discs is to mix vitrified bond, abrasives, temporary binder and other materials evenly, and then cold press them into small-sized circular or hexagonal green bodies. It is usually sintered at 700~900°C), and then bonded to the substrate with a binder after sintering. [0003] However, this preparation method has the following disadvantages: 1) The molding process is cumbersome and the production cycl...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): B24D3/14B24D18/00
Inventor时丹涂俊群叶安定
OwnerSUZHOU SAILI PRECISION TOOLS