Ceramic composite material for thermal spraying on metal surface and preparation and application method thereof
A ceramic composite material and metal surface technology, which is applied in the field of ceramic composite materials for thermal spraying on metal surfaces and its production and application, can solve the problems of insufficient strength, low strength, low hardness, and easy occurrence of scratches, wear marks, pits, cracks, etc. problem, to achieve the effect of improving the drop resistance
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example 1
[0048] 1. Weigh TiO according to mass percentage 2 58.0~60.0%, Al 2 o 3 20.0~25.0%, ZrO 2 4.0~6.0%, Y 2 o 3 0.5~1.0%, Cr 2 B0.8~1.0%, Ni8~10%, Mo0.8~1.0% and other ceramic powder materials;
[0049] 2. The above ceramic powder raw materials, the particle size of the ceramic powder raw materials provided by the particle size is 1-3μm, after high-energy ball milling and nano-sand grinding, the particle size of the powder is ground to 500-800nm;
[0050] 3. Evaporate the water in the ceramic slurry prepared above in a spray dryer, where the inlet temperature is set to 280°C and the outlet temperature is set to 80°C;
[0051]4. After the ceramic powder prepared by this method is melted at high temperature in a vacuum thermal spraying machine, it is sprayed and attached to the surface of the aluminum alloy substrate under the push of compressed gas to form a high hardness and high strength with a thickness of 0.1-1.0mm. ceramic coating.
[0052] 5. After the coating is poli...
example 2
[0059] 1. Weigh TiO according to mass percentage 2 50.0~55.0%, Al 2 o 3 25.0~30.0%, ZrO 2 6.0~8.0%, Y 2 o 3 0.5~1.0%, Cr 2 B0.8~1.0%, Ni8~10%, Mo0.8~1.0% and other ceramic powder raw materials.
[0060] 2. The above ceramic powder raw materials, the particle size of the provided ceramic powder raw materials has a particle size of 1-3 μm, and after high-energy ball milling and nano-sand grinding, the particle size of the powder is ground to 500-800nm.
[0061] 3. Evaporate the water in the ceramic slurry prepared above in a spray dryer, wherein the inlet temperature is set to 260°C, and the outlet temperature is set to 100°C.
[0062] 4. After the ceramic powder prepared by this method is melted at high temperature in a vacuum thermal spraying machine, it is sprayed and attached to the surface of the aluminum alloy substrate under the push of compressed gas to form a high hardness and high strength with a thickness of 0.1-1.0mm. ceramic coating.
[0063] 5. After the co...
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