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Soak solution for cleaning screws of plastic extruder

The technology of soaking liquid and screw machine is applied in the field of soaking liquid for cleaning screw of plastic extruder. Effect

Active Publication Date: 2015-12-23
YINGSHANG LONGYUYANG IND & TRADE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The usual cleaning methods are: (1) After heating a large amount of raw materials to be produced, continuously extrude the last batch of residual materials in the screw until the color of the extruded plastic is the same as the color of the product to be produced. This cleaning method not only Waste of raw materials and time, and high energy consumption; (2) use screw cleaners containing cleaning resin, such as patents CN102660412B and CN103450644B, although this method uses less material and has good decolorization effect, the cleaning resin will remain on the screw, And it is difficult to clean the dead corners and gaps of the screw; (3) Take the screw out of the extruder, and use chemical or mechanical methods to clean up the residue attached to the screw. This method takes a long time, but the cleaning is more thorough

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] (1) First add 90 parts of calcined diatomite and 12 parts of nano-alumina into the mortar, mix well, heat to 75-80°C and grind for 30 minutes to obtain modified diatomite;

[0019] (2) Add 50 parts of tea seed powder, 25 parts of orange leaf powder, 20 parts of coconut powder and 12 parts of straw ash into 200 parts of diesel oil, mix well and let stand for 15 minutes, then add 12 parts of hydroxyethyl cellulose, 15 parts of betaine, 7 parts of sodium linear alkylbenzene sulfonate and 6 parts of glyceryl oleate, then heated to 50-60°C and stirred for 20 minutes to obtain material I;

[0020] (3) Add modified diatomaceous earth and 10 parts of anti-rust additives to 30 parts of ethylene glycol ether, mix evenly, place ultrasonic treatment at an ultrasonic frequency of 22kHz and a temperature of 45-50°C for 20min, then cool to room temperature and add Mix 8 parts of citric acid, 7 parts of sucrose ester and 5 parts of sodium chloride, and continue to sonicate for 15 minut...

Embodiment 2

[0025] (1) First add 95 parts of calcined diatomite and 14 parts of nano-alumina into the mortar, mix well, heat to 75-80°C and grind for 30 minutes to obtain modified diatomite;

[0026] (2) Add 55 parts of tea seed powder, 30 parts of orange leaf powder, 20 parts of coconut powder and 13 parts of straw ash into 220 parts of diesel oil, mix well and let stand for 15 minutes, then add 15 parts of hydroxyethyl cellulose, 12 parts of Betaine, 10 parts of sodium linear alkylbenzene sulfonate and 8 parts of glyceryl oleate, then heated to 50-60 ° C and stirred for 20 minutes to obtain material I;

[0027] (3) Add modified diatomaceous earth and 12 parts of anti-rust additives to 35 parts of ethylene glycol ether, mix evenly, place ultrasonic treatment at an ultrasonic frequency of 22kHz and a temperature of 45-50°C for 20min, then cool to room temperature and add 10 parts of citric acid, 8 parts of sucrose ester and 6 parts of sodium chloride were mixed evenly and continued to be ...

Embodiment 3

[0031] (1) First add 100 parts of calcined diatomite and 15 parts of nano-alumina into a mortar, mix well, heat to 75-80°C and grind for 30 minutes to obtain modified diatomite;

[0032] (2) Add 60 parts of tea seed powder, 30 parts of orange leaf powder, 20 parts of coconut powder and 15 parts of straw ash into 250 parts of diesel oil, mix well and let stand for 15 minutes, then add 18 parts of hydroxyethyl cellulose, 15 parts of Betaine, 10 parts of sodium linear alkylbenzene sulfonate and 8 parts of glyceryl oleate, then heated to 50-60 ° C and stirred for 20 minutes to obtain material I;

[0033] (3) Add modified diatomaceous earth and 15 parts of anti-rust additives to 35 parts of ethylene glycol ether, mix evenly, place ultrasonic treatment at ultrasonic frequency 22kHz, temperature 45-50°C for 20min, then cool to room temperature and add 10 parts of citric acid, 8 parts of sucrose ester and 5 parts of sodium chloride were mixed evenly and continued to sonicate for 15 mi...

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PUM

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Abstract

The invention discloses a soak solution for cleaning screws of a plastic extruder, and relates to the technical field of machining device cleaning. The soak solution is prepared from, by weight, 90-100 parts of calcined diatomite, 12-16 parts of nanometer aluminium oxide, 50-60 parts of tea seed powder, 25-30 parts of orange leaf powder, 20-25 parts of coconut powder, 12-18 parts of hydroxyethyl cellulose, 12-16 parts of straw ash, 10-15 parts of glycine betaine, 10-15 parts of antirust additives, 7-12 parts of sodium n-alkyl benzene sulfonate, 7-12 parts of citric acid, 6-10 parts of sucrose ester, 6-10 parts of triolein, 5-8 parts of sodium chloride, 30-35 parts of glycol ether and 200-250 parts of diesel oil. With calcined diatomite as the main raw material and modified through nanometer aluminium oxide and with tea seed powder, orange leaf powder and the like as auxiliaries, the prepared soak solution is good in cleaning effect, short in preparation time, and easy to remove.

Description

Technical field: [0001] The invention relates to the technical field of processing equipment cleaning, in particular to a soaking liquid for cleaning the screw of a plastic extruder. Background technique: [0002] Extruders for processing plastic products often need to produce products in different colors according to customer requirements. Before changing the color of the produced product, the screw of the screw extruder must be cleaned to prevent the residual color of the previous batch of products on the screw from affecting the color of the subsequent product. The usual cleaning methods are: (1) After heating a large amount of raw materials to be produced, continuously extrude the last batch of residual materials in the screw until the color of the extruded plastic is the same as the color of the product to be produced. This cleaning method not only Waste of raw materials and time, and high energy consumption; (2) use screw cleaners containing cleaning resin, such as pa...

Claims

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Application Information

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IPC IPC(8): C11D1/94C11D3/12C11D3/382C11D3/60B29C47/60
Inventor 李传云
Owner YINGSHANG LONGYUYANG IND & TRADE
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