Preparation method of multi-layer chip polymer solid aluminum electrolytic capacitor

An electrolytic capacitor and polymer technology, applied in solid electrolytic capacitors, electrolytic capacitors, capacitors, etc., can solve problems such as low leakage current pass rate, liquid leakage, burning or explosion, hidden safety hazards, etc., and achieve significant economic and social benefits, The effect of improving the leakage current pass rate and improving the productivity

Active Publication Date: 2016-03-16
福建国光新业科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, liquid aluminum electrolytic capacitors have a series of disadvantages: for example, the electrolyte of liquid aluminum electrolytic capacitors is liquid, which may cause liquid leakage, combustion or explosion during long-term storage or use, and there are certain potential safety hazards; High-frequency characteristics and filtering effects are poor; in addition, as electronic products increasingly pursue miniaturization, the perforated plug-in components used in the past can no longer be reduced, especially large-scale, highly integrated ICs, and surface mount components have to be used to improve yield, increase production efficiency and reduce production costs
[0005] However, the production process of the existing chip-type solid aluminum electrolytic capacitors is not only complicated, but also requires dozens of processes to complete the final product production, and the ESR is high, the leakage current pass rate is low, and the polymer solid aluminum electrolytic capacitors produced The pass rate is not ideal

Method used

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preparation example Construction

[0032] The invention discloses a method for preparing a laminated chip polymer solid aluminum electrolytic capacitor, the preparation method comprising the following steps:

[0033] (1) Cut the formed aluminum foil into the required size, and then place a spacer on the formed aluminum foil, which divides the formed aluminum foil into a cathode area and an anode area;

[0034] (2) Immerse the cathode area formed into aluminum foil into the pretreatment solution for pretreatment, control the temperature of the pretreatment solution to 3-40°C and apply a voltage of 0.9 to 1.1 times the enabling voltage of the formed aluminum foil, keep the voltage constant, and pretreat The time is 10-100 minutes;

[0035] (3) Immerse the pretreated formed aluminum foil cathode area into the electrolyte for repairing, control the temperature of the electrolyte at 3-95°C and apply a voltage of 0.7-1.2 times the enabling voltage of the formed aluminum foil, keep the voltage constant, and repair Th...

Embodiment 1

[0049] Foil cutting: cut the formed aluminum foil with 4V energizing voltage to the required size, that is, the formed aluminum foil has a width of 3.65mm and a length of 10mm;

[0050] Set up the isolation glue: On the surface of the cut formed aluminum foil, roll coat a layer of silicone resin glue, that is, the isolation glue. The isolation glue divides the formed aluminum foil into a cathode area and an anode area. The height of the cathode area is 4.8mm, and the width of the glue is 0.2mm. Curing at room temperature for 2 hours;

[0051] Pretreatment: immerse the cathode area of ​​the aluminum foil with the spacer glue installed in the pretreatment solution for pretreatment, the pretreatment solution is an aqueous solution of phosphoric acid, and the weight percentage of phosphoric acid in the pretreatment solution is 0.2wt%, the pretreatment solution The temperature is 3°C, the pretreatment voltage is 0.9 times the enabling voltage of forming aluminum foil, the voltage i...

Embodiment 2

[0064] Foil cutting: cut the formed aluminum foil with 4V energizing voltage to the required size, that is, the formed aluminum foil has a width of 3.65mm and a length of 10mm;

[0065] Set the isolation glue: roll a layer of fluorocarbon resin glue, that is, isolation glue, on the surface of the cut formed aluminum foil. The isolation glue divides the formed aluminum foil into a cathode area and an anode area. The height of the cathode area is 4.8mm, and the width of the glue is 0.7mm. , curing at 50°C for 60 minutes;

[0066] Pretreatment: immerse the cathode area of ​​the aluminum foil with the spacer glue installed in the pretreatment solution for pretreatment, the pretreatment solution is an aqueous solution of boric acid, and the weight percentage of boric acid in the pretreatment solution is 1wt%, the temperature of the pretreatment solution The temperature is 20°C, the pretreatment voltage is 1 times the enabling voltage of forming aluminum foil, keep the voltage const...

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Abstract

The invention provides a preparation method of a multi-layer chip polymer solid aluminum electrolytic capacitor. The method comprises the following steps: cutting a formed aluminum foil into the required size, arranging insulation rubber on the formed aluminum foil, and dividing the formed aluminum foil into a cathode region and an anode region by the insulation rubber; and then sequentially carrying out pretreatment, repairing, preliminary treatment, chemical polymerization, re-repairing, electrochemical polymerization, conductive graphite layer formation, conductive silver layer formation, lamination and packaging, wherein a pretreating solution adopted in the preliminary treatment is prepared from a coupling agent, a surfactant and a solvent. According to the preparation method provided by the invention, the ESR of the polymer solid aluminum electrolytic capacitor can be obviously reduced; and the qualified rate of a leakage current is improved, so that the qualified rate of the produced polymer solid aluminum electrolytic capacitor is obviously improved.

Description

【Technical field】 [0001] The invention relates to a preparation method of an electrolytic capacitor, in particular to a preparation method of a laminated sheet polymer solid aluminum electrolytic capacitor. 【Background technique】 [0002] Aluminum electrolytic capacitor refers to a capacitor formed by anodic oxidation on the surface of valve metal aluminum to form a thin layer of aluminum oxide as the dielectric, and the electrolyte as the cathode. Aluminum electrolytic capacitors are divided into liquid aluminum electrolytic capacitors and solid aluminum electrolytic capacitors according to the electrolyte state. [0003] Liquid aluminum electrolytic capacitors have great advantages in product voltage and product capacity, and can be made into capacitors with very high voltage and large capacity. However, liquid aluminum electrolytic capacitors have a series of disadvantages: for example, the electrolyte of liquid aluminum electrolytic capacitors is liquid, which may cause...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01G9/15H01G9/045H01G9/26
CPCH01G9/045H01G9/15H01G9/26
Inventor 黄惠东何腾云葛宝全陈巧琳王国平林俊鸿黄志忠
Owner 福建国光新业科技股份有限公司
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