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A kind of material used to prepare the pressure roller of log rotary cutting machine

A technology of rotary cutting machine and pressure roller, which is applied in the field of alloy materials, can solve problems such as unfavorable continuous production, complex structure, waste of wood, etc., achieve simple and feasible preparation process, uniform dispersion, and improve wear resistance and corrosion resistance Effect

Active Publication Date: 2017-08-29
SHANDONG XUANJIN MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Rotary cutting machines are generally large in size and complex in structure. Before starting the machine, the logs need to be centered. If the centering is not accurate, intermittent veneer strips or narrow veneers will be unscrewed when the rotary cutting is started.
The more broken veneers or narrow veneers, the more good sapwood veneers are lost, which is not conducive to continuous production
Logs have bends, irregular cross-sections, and large and small ends (sharpness) at both ends, which may easily cause the unscrewed veneer to be broken veneer, wasting wood
And when the diameter of the log is reduced to a certain extent, the rotary cutting can no longer be continued (that is, the remaining wood core causes wood waste)

Method used

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  • A kind of material used to prepare the pressure roller of log rotary cutting machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A kind of material that is used to prepare the pressure roll of log rotary cutting machine, it is prepared by the raw material of following weight parts:

[0017] 0.01 part of yttrium, 0.01 part of zirconium, 0.02 part of niobium, 0.05 part of cerium, 0.07 part of silicon, 0.12 part of vanadium, 0.15 part of molybdenum, 0.22 part of copper, 0.26 part of titanium, 0.4 part of carbon, 0.5 part of chromium, 0.5 part of tungsten, 0.8 part of manganese parts, 100 parts of iron;

[0018] The preparation method of above-mentioned material comprises the steps:

[0019] Take each raw material according to parts by weight for subsequent use;

[0020] Mix yttrium, zirconium, niobium, cerium, silicon, vanadium, molybdenum, copper, titanium, carbon, chromium, tungsten and manganese, stir evenly, then heat to 200°C and keep it warm for 20 minutes to obtain auxiliary materials;

[0021] Under the protection of argon gas, the iron is heated and melted to obtain an iron melt, and then...

Embodiment 2

[0024] A kind of material that is used to prepare the pressure roll of log rotary cutting machine, it is prepared by the raw material of following weight parts:

[0025] 0.02 parts of yttrium, 0.02 parts of zirconium, 0.03 parts of niobium, 0.08 parts of cerium, 0.09 parts of silicon, 0.15 parts of vanadium, 0.18 parts of molybdenum, 0.28 parts of copper, 0.32 parts of titanium, 0.6 parts of carbon, 0.7 parts of chromium, 0.7 parts of tungsten, and 1.1 parts of manganese parts, iron 130 parts;

[0026] The preparation method of above-mentioned material comprises the steps:

[0027] Take each raw material according to parts by weight for subsequent use;

[0028] Mix yttrium, zirconium, niobium, cerium, silicon, vanadium, molybdenum, copper, titanium, carbon, chromium, tungsten and manganese, stir evenly, then heat to 250°C and keep it warm for 10 minutes to obtain auxiliary materials;

[0029] Under the protection of argon gas, the iron is heated and melted to obtain an iron ...

Embodiment 3

[0032] 1. Mechanical performance test: The commonly used rotary cutting machine pressure roller material in the market is used as the control group, and three groups are respectively set up: 1 is the embodiment 1 group, 2 is the embodiment 2 group, and 3 is the control group; the specific test results are shown in the following table 1:

[0033] Table 1

[0034]

[0035] 2. According to GB10124-1988 metal material laboratory uniform corrosion full immersion test method, the sample prepared in the above example was placed obliquely in the 3.5% NaCl solution, and compared with the commonly used rotary cutting machine pressure roller material in the market, it was taken out after 4 days Use CrO3+AgNO3+Ba(NO3)2+distilled water to remove corrosion products on the surface of the sample, and then wash with acetone and absolute alcohol, and measure the corrosion rate (mm / a). The corrosion rates of the materials obtained in the above examples are shown in Table 2.

[0036] Table 2...

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Abstract

The invention belongs to the field of alloy materials, and discloses a material for preparing a pressing roller of a raw wood rotary cutter. The material is prepared from, by weight, 0.01-0.02 part of yttrium, 0.01-0.02 part of zirconium, 0.02-0.03 part of niobium, 0.05-0.08 part of cerium, 0.07-0.09 part of silicon, 0.12-0.15 part of vanadium, 0.15-0.18 part of molybdenum, 0.22-0.28 part of copper, 0.26-0.32 part of titanium, 0.4-0.6 part of carbon, 0.5-0.7 part of chromium, 0.5-0.7 part of tungsten, 0.8-1.1 parts of manganese and 100-130 parts of iron. The material has high mechanical hardness, tensile strength and bending resistance and also has high corrosion resistance.

Description

technical field [0001] The invention belongs to the field of alloy materials, in particular to a material used for preparing pressure rollers of log rotary cutters. Background technique [0002] Log rotary cutting machine is also one of the main equipment for producing wood veneer, in a sense, it is more widely used than planer. According to whether the wood segment rotates around its own axis, the rotary cutting machine can be divided into two types: concentric rotary cutting and eccentric rotary cutting. The concentric rotary cutting machine is divided into two types: card shaft rotary cutting machine and non-card shaft rotary cutting machine. Eccentric rotary cutting can obtain beautiful radial patterns, but the productivity is lower than that of concentric rotary cutting. Rotary cutting machines are generally large in size and complex in structure. Before starting the machine, the logs need to be centered. If the centering is not accurate, intermittent veneer strips or...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/18C22C38/16C22C38/14C22C38/12C22C38/04C22C38/02C22C33/04C21D1/30C21D1/18C21D8/00
CPCC21D1/18C21D1/30C21D8/005C22C33/04C22C38/005C22C38/02C22C38/04C22C38/12C22C38/14C22C38/16C22C38/18
Inventor 朱景振高峰朱强何晖吴昊陈亮
Owner SHANDONG XUANJIN MACHINERY CO LTD