Biomass fuel block production method and equipment

A technology of biomass fuel and straw, which is applied in the fields of biomass fuel live mold molding machine and biomass fuel production system, biomass fuel block production, and straw extrusion machine, which can solve low production efficiency, mold wear, and work energy consumption advanced questions

Active Publication Date: 2016-05-25
丁启航
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the present invention is to solve the existing problems of high energy consumption, low production efficiency, severe mold wear, and large differences in quality characteristics of biomass fuel after molding in the existing biomass briquette production system, and to provide a Biomass fuel block production method and equipment

Method used

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  • Biomass fuel block production method and equipment
  • Biomass fuel block production method and equipment

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Experimental program
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Effect test

Embodiment 2

[0047] Embodiment 2 Biomass fuel living mold molding machine

[0048] See Figure 4-7 , Biomass fuel live mold molding machine, including body 5, biomass fuel extruder, mold fixing and blocking device, demoulding mechanism, movable mold 8, track 9, heat preservation and shaping chamber 3;

[0049] Biomass fuel extrusion machine, including machine base 6, hopper 61, feeding bin 62, feeding hydraulic cylinder 71, forming bin 63, forming hydraulic cylinder 72, dense extrusion hydraulic cylinder 73, and heating device;

[0050] The feeding bin 62 is fixed on the machine base 6, and the hopper 61 communicates with the feeding bin 62 above the feeding bin 62;

[0051] One side of the feeding bin 62 is provided with a feeding extrusion channel, and the feeding hydraulic cylinder 71 drives the feeding pressure head 711 to move horizontally in the feeding extrusion channel, and the feeding pressure head 711 is rectangular;

[0052] The forming chamber 63 is on the other side of the...

Embodiment 3

[0067] Embodiment 3 Biomass fuel production system

[0068] See Figure 7 , a biomass fuel production system, which includes: a straw cutting machine, a straw extrusion rubbing machine, and a biomass fuel living mold forming machine in sequence.

[0069] The straw extruding machine is the straw extruding machine described in embodiment 1; the biomass fuel forming machine is the living mold forming machine for biomass fuel described in embodiment 2.

[0070] When using the biomass fuel block production system, use a straw cutting machine to cut the cut length of 0.5-3.5cm; use a straw extrusion machine to squeeze and rub the cut straw into filaments or flakes; The live mold forming machine compresses and molds the straw.

Embodiment 4

[0071] Embodiment 4 A kind of method of producing biomass fuel block

[0072] 1) Cut the straw into 0.5-3.5cm pieces;

[0073] 2) Squeeze and knead the straw into silk or flakes with a straw extrusion machine;

[0074] 3) Heating to 190°C-230°C, filling the mold by hydraulic extrusion;

[0075] 4) Keep the movable mold filled with biomass fuel in the heat preservation bin for 2-5 minutes at a temperature above 170°C to finalize the shape and demould;

[0076] 5) The hot mold after demoulding, immediately proceed to the next round of filling.

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Abstract

The invention discloses a biomass fuel block production method and equipment. Straw is cut into blocks, rubbed in a straw rubbing machine, extruded in a biomass fuel movable mold forming machine at certain temperature to fill up a movable mold, placed in a heat insulation bin for 2-5 min at the temperature of 190 DEG C or above for shaping and then subjected to demolding. According to the straw rubbing machine, an auger and a rubbing head are matched to carry out rubbing, the fiber structure of the straw is compressed, the size is reduced, density is increased, and therefore the material feeding quantity in the forming machine is increased. According to the biomass fuel movable mold forming machine, the movable mold is adopted, a movable mold track and the heat insulation bin are additionally arranged, a choke pipe in an extruding machine is omitted, a shaping pipeline in a shape keeping area is shortened, frictional force between materials and the mold and loss of the mold are reduced, cost is lowered, and energy consumption is saved; the mold is automatically transferred into a heat insulation device after being filled, the extruding machine continues to operate, production time for a single fuel block is shortened, shape keeping time is prolonged, and the produced biomass fuel blocks are good in shape, high in density, uniform in texture and consistent in specification.

Description

technical field [0001] The invention belongs to the technical field of biomass fuels, and in particular relates to a method for producing biomass fuel blocks, and a straw extruding machine, a biomass fuel living mold forming machine and a biomass fuel production system for realizing the method. Background technique [0002] In recent years, due to the improvement of rural living standards, farmers' dependence on straw crop fuel has decreased, resulting in a large amount of crop straw remaining every year, which has brought a lot of trouble to straw disposal and spring plowing production in the coming year. Due to the thin soil layer of the cultivated land and the large investment in farming, it is difficult to implement the deep plowing and returning of straw to the field, and discarding and piling up takes up a lot of cultivated land resources. Therefore, farmers mostly use direct burning of straw. However, burning straw not only has the risk of causing fires, but also caus...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B02C2/00B30B11/04B30B15/02B30B15/30C10L5/44
CPCY02E50/10Y02E50/30B02C2/00B30B11/04B30B15/02B30B15/302C10L5/445
Inventor 丁启航刘海清
Owner 丁启航
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