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Layered sound absorbing material and preparation method thereof

A sound-absorbing material and layered technology, applied in the field of layered sound-absorbing materials and their preparation, can solve the problems of complex production process, poor low-frequency sound-absorbing performance, and inability to absorb sound, and achieve the effect of simple production process and improved absorption.

Inactive Publication Date: 2016-05-25
TORAY FIBER RES INST(CHINA) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For example, the Chinese published patent CN202422724 discloses a full-frequency sound-absorbing cotton. The sound-absorbing cotton has a two-layer or three-layer structure. The full-frequency sound-absorbing cotton with a two-layer structure is composed of a melt-blown polymer fiber and an expanded polytetrafluoroethylene layer; The full-frequency sound-absorbing cotton with a three-layer structure is composed of a melt-blown high polymer fiber layer and a double-sided composite expanded polytetrafluoroethylene layer. This sound-absorbing material has defects such as complex manufacturing process, low temperature resistance, and poor low-frequency sound absorption performance.
[0005] Another example is that Chinese published patent CN101189381 discloses a layered sound-absorbing non-woven fabric comprising a resonant film and at least another layer of fiber material. Although this invention solves the problem of not being able to absorb lower frequency sounds, the material is in the fiber layer The surface of the surface is made by electrostatic spin-coating a layer of nano-scale fibers. At present, the electrospinning process is in the laboratory stage, and large-scale industrial production has not been realized, which is also not conducive to enterprise production.

Method used

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  • Layered sound absorbing material and preparation method thereof
  • Layered sound absorbing material and preparation method thereof
  • Layered sound absorbing material and preparation method thereof

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preparation example Construction

[0021] The preparation method of the layered sound-absorbing material of the present invention comprises the following steps:

[0022] (1) Preparation of hot-air cotton: Carding, laying and heat-treating 40-50% by weight of low-melting-point polyester fiber, 20-30% by weight of fine-density polyester fiber and 40-20% by weight of ordinary polyester fiber to obtain heat bonded fiber web;

[0023] (2) Preparation of non-woven materials: heat-resistant fibers with a continuous use temperature of 160-240°C are subjected to wet-laid non-woven processing, and then at least one side is processed at a temperature of 160-300°C and a linear pressure of 0.2-100kgf / cm Calendering treatment to obtain a non-woven material with a vibration frequency of 500-6000 Hz;

[0024] (3) Preparation of layered sound-absorbing material: hot-pressing the non-woven material prepared in step (2) to at least one side of the thermally bonded fiber web prepared in step (1) through a low-melting hot-melt web...

Embodiment 1

[0047] (1) Preparation of hot-air cotton: 40% by weight of fineness is 60dtex low melting point polyester fiber, 20% by weight of fineness is 10dtex fineness polyester fiber, and 40% by weight of fineness is 20dtex ordinary polyester fiber for carding, paving The net is processed into a fiber net, and then heat-treated at a temperature of 150°C for 10s to obtain a hot-air cotton with a grammage of 300g, a thickness of 20cm, and an average pore size of 0.1um, and pores with a pore size between 0.1 and 10um 90% of all holes;

[0048] (2) Preparation of non-woven materials: use meta-aramid fibers with a fineness of 0.1dtex to carry out solution dispersion, dehydration into a web, and hot air drying by papermaking to obtain meta-aramid paper, and then meta-aramid paper in The temperature is 160°C, the linear pressure is 0.2kgf / cm, and the single-side calendering treatment is carried out to obtain a vibration frequency of 900Hz, a thickness of 0.1cm, and a bulk density of 3g / cm 3 ...

Embodiment 2

[0051] (1) Preparation of hot-air cotton: 40% by weight of fineness is 60dtex low melting point polyester fiber, 20% by weight of fineness is 10dtex fineness polyester fiber, and 40% by weight of fineness is 20dtex ordinary polyester fiber for carding, paving The net is processed into a fiber net, and then heat-treated at a temperature of 150°C for 10s to obtain a hot-air cotton with a weight of 320g, a thickness of 20cm, and an average pore size of 0.1um, and the pores with a pore size between 0.1 and 10um 90% of all holes;

[0052] (2) Preparation of non-woven materials: use meta-aramid fibers with a fineness of 0.1dtex to carry out solution dispersion, dehydration into a web, and hot air drying by papermaking to obtain meta-aramid paper, and then meta-aramid paper in Double-sided calendering treatment was carried out at a temperature of 160°C and a linear pressure of 0.2kgf / cm to obtain a vibration frequency of 700Hz, a thickness of 0.09cm, and a bulk density of 2.8g / cm 3 ...

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Abstract

The invention discloses a layered sound absorbing material and a preparation method thereof. The sound absorbing material comprises a hot air cotton layer and a heat-resistant fiber composite layer; the vibration frequency of the heat-resistant fiber composite layer is 500-6000Hz, and the heat-resistant fiber composite layer is a non-woven material layer composed of heat-resistant fiber whose continuous usage temperature is 160-240 DEG C; and at least one surface of the upper surface and the lower surface of the hot air cotton is attached with the heat-resistant fiber composite material. The layered sound absorbing material can be used for keeping absorption of high-frequency noise and improving absorption of low-frequency noise, and has the characteristic of simple production technology.

Description

technical field [0001] The invention relates to a layered sound-absorbing material and a preparation method thereof. Background technique [0002] With the continuous development of modern industry and the continuous improvement of people's living standards, the quality requirements for the environment are also getting higher and higher. Today, noise pollution has become one of the three major pollution problems in the world today. Noise pollution will affect people's interference with conversation, thinking, sleep and rest. In addition, noise pollution will also accelerate the aging of buildings and mechanical structures. , affecting the accuracy and service life of equipment and instruments. Therefore, it is necessary to use sound-absorbing materials to absorb the noise in the air. [0003] According to the classification of its own structure, sound-absorbing materials can be divided into two types: porous sound-absorbing materials and resonant sound-absorbing materials....

Claims

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Application Information

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IPC IPC(8): B32B27/02B32B27/08
Inventor 石彦芳张尤娟杨丽丽
Owner TORAY FIBER RES INST(CHINA) CO LTD
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