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Lamination fabrication method of dielectric functionally graded insulator

A technology of functional gradient and laminated manufacturing, applied in the direction of insulators, electronic equipment, chemical instruments and methods, etc., can solve the problems of inapplicable insulators, achieve the effect of improving electrical resistance and optimizing electric field distribution

Active Publication Date: 2016-06-15
XI AN JIAOTONG UNIV
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  • Claims
  • Application Information

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Problems solved by technology

At present, the preparation methods of FGM materials mainly include vapor deposition method, plasma spraying method, self-propagating high temperature synthesis method, powder metallurgy method, etc. These methods are suitable for the preparation of metal and ceramic FGM materials, but not suitable for the preparation of mainly epoxy resin. High voltage equipment insulators composed of representative polymer composites

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  • Lamination fabrication method of dielectric functionally graded insulator
  • Lamination fabrication method of dielectric functionally graded insulator
  • Lamination fabrication method of dielectric functionally graded insulator

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Embodiment Construction

[0035] see figure 1 As shown, the laminated manufacturing method of the dielectric functionally graded insulator of the present invention comprises the following steps:

[0036] Step 1. Divide the insulator into several layers, each layer is composed of resin mixture mixed with resin matrix and filler; the dielectric parameter values ​​of several layers are distributed in gradient, and the resin mixture of each layer is calculated according to the dielectric parameter value of each layer Filler volume fraction in the material;

[0037] Step 2, the resin matrix contains epoxy resin and curing agent, the mass ratio of the two is 100:30-100; according to the volume fraction of fillers in the resin mixture of each layer, combined with the density values ​​of various raw materials in the resin mixture, calculate the Raw material mass ratio of layer resin mixture;

[0038] Step 3, according to the raw material mass ratio of each layer of resin mixture calculated in step 2, prepare...

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Abstract

The invention discloses a lamination fabrication method of a dielectric functionally graded insulator. An insulator with a gradiently-changing dielectric parameter is obtained by a fabrication mode of layered lamination on the basis of a traditional insulator. The preparation method comprises the following steps of (1) figuring out volume fraction of a filler; (2) calculating mass ratio of all raw materials in a resin mixture of each layer; (3) preparing resin mixtures with different filling proportions of the filler; (4) carrying out vacuum stirring and degassing; (5) laminating the above mixtures in a die layer by layer according to a required sequence; and (6) carrying out secondary curing on the insulator in a high-temperature environment and demolding. With such insulator disclosed by the invention, the gradient change of the dielectric parameter in the insulator can be achieved, and thus, the electric resistant performance of the insulator is improved.

Description

【Technical field】 [0001] The invention belongs to the field of high-voltage equipment manufacturing, and in particular relates to a method for manufacturing dielectric function gradient insulators. 【Background technique】 [0002] In EHV / UHV power equipment and pulse power equipment, discharge damage to the solid insulation system occurs from time to time. Such damage accidents are often caused by weak insulation performance caused by uneven electric field, which brings high costs to design and manufacture. The technical difficulty and cost seriously endanger the safe and reliable operation of the system, and limit the further development of equipment in the direction of "miniaturization" and "integration". [0003] It is generally believed that the uneven distribution of the electric field is an important cause of insulation breakdown damage and poor electrical resistance. For most EHV / UHV power equipment and pulse power equipment, the electric field distribution suffered b...

Claims

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Application Information

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IPC IPC(8): H01B19/00B32B37/06B32B37/15B32B38/00B32B27/38B32B27/20B32B27/26
CPCH01B19/00B32B27/08B32B27/20B32B27/26B32B27/38B32B37/06B32B37/15B32B38/0036B32B2250/24B32B2038/0076B32B2305/72B32B2305/30B32B2307/206B32B2264/12B32B2264/108B32B2264/10B32B2264/104B32B2264/102B32B2262/106B32B2457/04
Inventor 张冠军李文栋刘哲张丽元穆海宝邓军波徐曼徐阳
Owner XI AN JIAOTONG UNIV
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