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Air permeable composite leather and processing process thereof

A processing technology and air permeability technology, applied in the field of breathable composite leather and its processing technology, can solve the problems of polluted environment, a large amount of waste water, and insufficient comfort, and achieve the effects of low waste water concentration, cost saving and low price

Inactive Publication Date: 2016-07-06
FOSHAN JUCHENG BIOCHEM TECH RES & DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although composite leather can replace genuine leather, its comfort is far less than that of genuine leather, and a large amount of waste water will be generated during the manufacturing process of composite leather, which seriously pollutes the environment

Method used

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  • Air permeable composite leather and processing process thereof
  • Air permeable composite leather and processing process thereof
  • Air permeable composite leather and processing process thereof

Examples

Experimental program
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specific Embodiment approach

[0031] figure 1 with figure 2 Show the specific embodiment of the present invention: a kind of air-permeable composite leather, comprise fiber fabric surface layer 1, PVC leather layer 2, corium layer 3 and weft-knit fabric base cloth layer 4, the PVC leather 2 layers of 0.5mm pass adhesive Adhered to the corium layer 3, the fiber fabric surface layer 1 is adhered to the PVC leather layer 2 through an adhesive, and the corium layer 3 is adhered to the weft-knitted fabric base cloth layer 4 through an adhesive, and the thickness of the corium layer 3 is 0.8mm .

[0032] combine figure 2 As shown, the surface of the PVC leather layer 2 is provided with polyurethane particles 5 with a microporous structure.

[0033] In order to make the technical features, creative features, goals and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

Embodiment 1

[0035] A processing technology for air-permeable composite leather, characterized in that the steps include:

[0036] (1) Batching: classify the raw hides with a width error of ±5cm and a thickness error of ±1mm, and put them in the same drum for processing;

[0037] (2) Soaking in water: pre-soak the leather for 2 hours before soaking in water, add 0.5% of soda ash, 0.3% of water-soaking aid, and 0.3% of water-soaking enzyme into the soaking solution. Vacuumize and rotate for about 3 hours, heat the operating fluid to 25°C, and the pH value reaches 6, and then rotate for 2 hours to meet the process requirements;

[0038] (3) Hair removal and degreasing: At vacuum degree: 3800Pa, the initial liquid ratio is 1:2 for hair removal and degreasing, first add 1% sodium hydrogen sulfide, 0.5% depilatory aid and water, turn the drum rotor for 30 minutes, then add vulcanization Sodium 0.5% and water, after another 30 minutes, add lime 4% and water, check after 4 hours, the temperature...

Embodiment 2

[0051] A processing technology for air-permeable composite leather, characterized in that the steps include:

[0052] (1) Batching: classify the raw hides with a width error of ±5cm and a thickness error of ±1mm, and put them in the same drum for processing;

[0053] (2) Water immersion: pre-soak the leather for 2 hours before immersion, add 0.5% of soda ash, 0.3% of water immersion aid, and 0.3% of water immersion enzyme to the soaking solution, and soak in water at a vacuum degree of 3800Pa and an initial liquid ratio of 1:3. Vacuumize and rotate for about 3 hours, heat the operating fluid to 26°C, and the pH value reaches 6, and then rotate for 2 hours to meet the process requirements;

[0054] (3) Hair removal and degreasing: At vacuum degree: 3800Pa, the initial liquid ratio is 1:2 for hair removal and degreasing, first add 1% sodium hydrogen sulfide, 0.5% depilatory aid and water, turn the drum rotor for 30 minutes, then add vulcanization Sodium 0.5% and water, after anot...

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Abstract

The invention discloses a breathable composite leather and a processing technology thereof. The composite leather comprises a fiber fabric surface layer, a PVC leather layer, a corium layer and a weft-knitted base cloth layer, and the 0.5-0.6mm PVC leather layer is bonded by an adhesive. On the leather layer, the surface layer of the fiber fabric is bonded to the PVC leather layer through an adhesive, and the leather layer is bonded to the weft-knitted base fabric layer through an adhesive. The thickness of the leather layer is 0.6‑1mm, and the breathable composite leather is processed The process is: batch-soaking-dehairing, degreasing-liming-deliming, pickling-tanning-retanning-dyeing-fatliquoring-drying-softening-leather compounding-finishing-inspection and storage of finished products. Breathable composite leather, through the combination of genuine leather and PVC leather, greatly reduces the use of genuine leather and saves costs while achieving the performance of genuine leather. Greatly shortened, while reducing the discharge of waste liquid.

Description

technical field [0001] The invention relates to the field of leather, in particular to a breathable composite leather and its processing technology. Background technique [0002] Leather is denatured and non-perishable animal skin obtained through physical and chemical processing such as depilation and tanning. Leather is composed of natural protein fibers tightly woven in three-dimensional space. There is a special grain layer on the surface, which has natural grain and luster, and feels comfortable. Composite leather is a plastic product that simulates the composition and structure of natural leather and can be used as its substitute material. Usually, the impregnated non-woven fabric is used as the mesh layer, and the microporous polyurethane layer is used as the grain layer. Its front and back are very similar to leather, and has a certain degree of air permeability, which is closer to natural leather than ordinary artificial leather. Although composite leather can re...

Claims

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Application Information

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IPC IPC(8): B32B9/02B32B9/04C14C1/04C14C1/06C14C1/08C14C3/06C14C3/28C14C9/02
CPCB32B9/025B32B9/04B32B9/045B32B9/047C14C1/04C14C1/06C14C1/08C14C3/06C14C3/28C14C9/02
Inventor 不公告发明人
Owner FOSHAN JUCHENG BIOCHEM TECH RES & DEV CO LTD