Integrated seal head slab of pressure vessel for nuclear power and forge molding method thereof

A pressure vessel and slab technology, applied in the field of large-scale structural parts for nuclear power equipment, can solve problems such as poor quality stability in stress areas, difficulty in forging super-large forgings, stress concentration, etc. The effect of smooth and coherent metal streamlines and improved mechanical properties

Inactive Publication Date: 2016-09-07
SHANGHAI XINMIN DONGTAI HEAVY FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the existing head is manufactured by splicing the head body, the manhole seat and the pipe hole seat by welding. Although with the development of material science, the performance of the welding material has been greatly improved, and the new welding process has also been improved. However, the welded structure between the main body of the head and the manhole seat and the nozzle hole seat cannot always form a complete metal flow line. Because the nuclear power steam generator has been in the harsh operating environment of high temperature and high pressure for a long time, and withstands the The sudden change of pressure formed by variable load and pipeline eddy current can easily cause uneven stress distribution and stress conce...

Method used

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  • Integrated seal head slab of pressure vessel for nuclear power and forge molding method thereof
  • Integrated seal head slab of pressure vessel for nuclear power and forge molding method thereof
  • Integrated seal head slab of pressure vessel for nuclear power and forge molding method thereof

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Embodiment 1

[0034] In this process step, an octagonal prism-shaped steel ingot is first selected, the material of the steel ingot is 508-3 steel, and the weight of the steel ingot is 38 tons. First, the steel ingot is heated in sections, and the steel ingot is put into the heating furnace for heating to improve the plasticity of the metal, make it easy to flow and form and obtain a good forged structure, and choose the appropriate heating temperature range to make the metal blank Forming in a state of good plasticity; since the steel ingot is a large block, in order to reduce the temperature stress caused by the temperature difference of the section, the steel ingot should be heated evenly. The present invention adopts the standard of segmental heating and temperature rise. First, the steel ingot is sent to the heating furnace to be heated to 580°C, and kept at this temperature for 3 hours. The second heating section is heated to 830°C at a heating rate of 55°C / h. Keep warm for 4 hours, a...

Embodiment 2

[0040] In this embodiment, the octagonal prism-shaped steel ingot is still selected, and the material of the steel ingot is still 508-3 steel, and the weight of the steel ingot is 50 tons. First, the steel ingot is heated in sections. First, the steel ingot is sent to the heating furnace to be heated to 620°C, and kept at this temperature for 3 hours. The second heating section is heated to 870°C at a heating rate of 60°C / h. At this temperature Keep warm for 4 hours, and the third heating section heats up to 1170°C at a heating rate of 82°C / h. When the temperature of the steel ingot is higher than 800°C, the steel ingot already has a certain degree of plasticity, so this heating section adopts a relatively fast heating rate. , the fourth section is also heated to 1240°C at a heating rate of 78°C / h, and the steel ingot is kept at this temperature for 1 hour to form a forged heating blank.

[0041] Cutting of forgings: Use the chopping knife as the upper anvil to cut the head an...

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Abstract

The invention discloses an integrated seal head slab of a pressure vessel for nuclear power. The slab comprises a slab main body which is of a circular plate-shaped structure; two manhole circular truncated cones and two tube hole circular truncated cones are arranged on one face of the slab main body while the other face of the slab main body is a large-cone-angle circular truncated cone. The ratio of the upper base diameter phi1 of the large-cone-angle circular truncated cone of the slab main body (1) to the outer diameter phi of the slab main body is as follows: phi1/phi=1/(1.80-1.90). The cone angle of the large-cone-angle circular truncated cone on the slab main body is 170-175 degrees. The forge molding method of the slab comprises the following steps: ingot heating; forging stock blanking; forging stock upsetting and drawing-out, wherein the upsetting and drawing-out ratio is 3.0-3.5; die forge molding; and thermal treatment of the slab. The every-time upsetting reduction rate in forging stock upsetting is 24-30%; the every-time drawing-out reduction rate in forging stock drawing-out is 24-30%. According to the invention, integral forge molding of the seal head slab can be realized, and a forge piece is uniform and compact in tissue and intact in metal streamline, so that forging of a seal head finished product is further facilitated and the mechanical property is improved.

Description

technical field [0001] The invention relates to a large structural part for nuclear power equipment, in particular to a head slab for forging an integrated head of a nuclear power pressure vessel, and also relates to a forging method for the head slab. Background technique [0002] As international energy becomes tense, all countries are vigorously developing new energy sources. Global nuclear power has entered a period of rapid development, and industrially developed countries and developing countries are actively committed to the development of nuclear power. my country's energy structure is also being adjusted to reduce the proportion of coal in the energy structure, and nuclear power is one of the main directions of energy development. [0003] At present, nuclear power technology is developing in the direction of large-scale development. The key components of nuclear power equipment need to use large-scale forgings. The slab diameter of the reactor pressure vessel and s...

Claims

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Application Information

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IPC IPC(8): B21J5/00B21J5/08B21J5/02B21J1/06F22B37/22
CPCB21J5/002B21J1/06B21J5/02B21J5/08F22B37/22
Inventor 张乐福王元华戴挺单群宣禹澄王进
Owner SHANGHAI XINMIN DONGTAI HEAVY FORGING
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