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A finishing work roll of a large aluminum hot rolling mill and its induction quenching method

A technology of induction hardening and hot rolling mill, which is applied in the field of heat treatment of rolls, which can solve the problems of easy cracking in the soft-hard junction area, large quenching stress, uneven structure and hardness, etc., and achieve the improvement of oxidation resistance and corrosion resistance Large, the effect of improving mechanical properties

Active Publication Date: 2017-11-24
一重集团常州市华冶轧辊股份有限公司
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  • Summary
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Finishing work rolls of large aluminum hot rolling mills, with a diameter of 750 mm, are manufactured according to the conventional cold roll manufacturing method, and the surface is induction quenched after conditioning. The main problems are that the quenching stress is large, the soft-hard junction area is easy to crack, and the structure and hardness are uneven. Case

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] For the induction hardening of 2800mm aluminum plate finish rolling work rolls, the diameter is 750mm, and the length of the roll surface is 2850mm.

[0029] The new material is adopted, and the material composition percentage is as follows: C: 0.54; Cr: 4.96; Si: 0.41; Mn: 0.5; Ni: 0.46; Mo: 0.51; V: 0.37;

[0030] The induction hardening steps are as follows: a, put the roll in an oven for preheating, the preheating temperature is 300°C; b, install the roll on the dual-frequency quenching machine, and the inductor is heated from bottom to top; c, for the roll Carry out a preheating of the machine tool at the chamfer or slope at the lower end of the roll body. The preheating temperature is 600°C, and the sensor stops at 400mm from the upper end of the bottom chamfer of the roll body; d. Turn on the quenching machine tool at the chamfer or slope to make the sensor move The roll axis moves from bottom to top at a speed of 28mm / min. At the same time, the quenching machin...

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PUM

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Abstract

The invention belongs to the field of roller heat treatment and discloses a working roller made of a new material and used for a large aluminum hot mill and an induction quenching method of the working roller. Components of the working roller comprise, by mass percentage, 0.40%-0.85% of C, 3.50%-5.50% of Cr, 0.40%-0.80% of Si, 0.40%-0.80% of Mn, 0.30%-0.70% of Ni, 0.50%-1.20% of Mo, 0.30%-0.70% of V, not larger than 0.020% of P and not larger than 0.020% of S. The manufacturing method includes the following steps that a, the roller is subjected to primary preheating in a drying oven; b, the roller is mounted on a double-frequency quenching machine tool, and an inductor conducts heating from bottom to top; c, the chamfer or the oblique plane of the lower end of a roll body is subjected to primary machine tool preheating; d, on the position of the chamfer or the oblique plane, the quenching machine tool is started so that the inductor can move from bottom to top in the axial direction of the roller, and then water cooling is conducted; e, roller tempering is conducted; f, the hardness of the roller is detected; g, semi-finishing grinding and finished product grinding are conducted; and h, a product is subjected to ultrasonic testing.

Description

technical field [0001] The invention belongs to the field of roll heat treatment, and in particular relates to a finishing work roll of a new material aluminum hot rolling mill and an induction quenching method thereof. Background technique [0002] The main research of this project is a new material of large-scale aluminum hot rolling mill finish rolling work roll. Aluminum and its alloys have many excellent properties and are widely used in aerospace, aviation, high-speed rail, and daily life. With the rapid development of my country's economy, the demand for aluminum and its alloy products is increasing, and the requirements for the surface quality of aluminum sheets are also getting higher and higher. Therefore, the performance requirements for hot rolls for rolling aluminum sheets are also getting higher and higher. At present, the hot-rolled work rolls mainly used for rolling aluminum plates are mainly made of Cr3 series materials, but the wear resistance and service ...

Claims

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Application Information

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IPC IPC(8): C22C38/18C22C38/02C22C38/04C22C38/08C22C38/12C21D1/18C21D1/10C21D9/38
CPCC21D1/10C21D1/18C21D9/38C22C38/02C22C38/04C22C38/08C22C38/12C22C38/18Y02P10/25
Inventor 李喆梁巍葛浩彬
Owner 一重集团常州市华冶轧辊股份有限公司
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