Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Coated core sand for casting train steel casting and preparation method of coated core sand

A technology for steel castings and film coating, which is applied in the field of coated core sand for train steel castings and its preparation, can solve the problems of anti-sticking sand and anti-veining ability, poor heat resistance, and casting veining, etc. To achieve strong anti-stick sand and anti-veining ability, good heat resistance, reduce the effect of veining

Inactive Publication Date: 2016-10-26
江阴联华铸造有限公司
View PDF6 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are also shortcomings, such as large gas generation, weak sand and vein resistance, poor heat resistance, etc., which will cause defects such as veins, sand sticking, and pores in the casting.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Coated core sand for casting train steel casting and preparation method of coated core sand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A film-coated core sand for train steel castings, which is prepared from the following raw materials in parts by weight (kg): mountain sand 170, zircon sand 30, corundum sand 20, pearl sand 15, white paste mud 15, phenolic resin 2. BT resin 2, 3-glycidyl ether oxypropylmethyldiethoxysilane 1, urotropine 0.6, rosin pentaerythritol ester 0.5, pyroclastic 5, quartz crucible waste 6, salt mud 2, para Tosyl chloride 0.3, bisbenzylamino ether 0.2, trioctyl trimellitate 1, bismuth oxide 3, ferronickel slag 4, ethanol 20.

[0015] A method for preparing film-coated core sand for train steel castings, comprising the following steps:

[0016] (1) Mix quartz crucible waste, volcanic debris and ferronickel slag evenly, crush them into 80-100 mesh size, and then mix them with mountain sand, zircon sand, corundum sand, pearl sand, white paste mud, salt mud, bismuth oxide Add them together to the sand mixer and dry mix for 4-5 minutes to obtain a mixture;

[0017] (2) Add phenolic r...

Embodiment 2

[0020] A film-coated core sand for train steel castings, which is prepared from the following raw materials in parts by weight (kg): mountain sand 175, zircon sand 35, corundum sand 25, pearl sand 17.5, white plaster mud 17.5, phenolic resin 3. BT resin 2.5, 3-glycidyl ether oxypropylmethyldiethoxysilane 1.5, urotropine 0.7, rosin pentaerythritol ester 0.6, pyroclastic 6, quartz crucible waste 7, salt mud 2.5, Tosyl chloride 0.4, bisbenzylamino ether 0.3, trioctyl trimellitate 1.5, bismuth oxide 4, ferronickel slag 5.5, ethanol 25.

[0021] The preparation method is the same as in Example 1.

Embodiment 3

[0023] A film-coated core sand for train steel castings, which is prepared from the following raw materials in parts by weight (kg): mountain sand 180, zircon sand 40, corundum sand 30, pearl sand 20, white paste mud 20, phenolic resin 4. BT resin 3, 3-glycidyl ether oxypropylmethyldiethoxysilane 2, urotropine 0.8, rosin pentaerythritol ester 0.7, pyroclastic 7, quartz crucible waste 8, salt mud 3, para Tosyl chloride 0.5, bisbenzylamino ether 0.4, trioctyl trimellitate 2, bismuth oxide 5, ferronickel slag 7, ethanol 30.

[0024] The preparation method is the same as in Example 1.

[0025] The performance testing result of the film-coated core sand for the train steel casting casting that above-mentioned embodiment 1-3 makes is shown in the table below:

[0026]

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses coated core sand for casting a train steel casting and a preparation method of the coated core sand. The coated core sand is prepared from, by weight, 170-180 parts of hill sand, 30-40 parts of zircon sand, 20-30 parts of emery, 15-20 parts of ceramsite, 15-20 parts of montmorillonite, 2-4 parts of phenolic resin, 2-3 parts of BT resin, 1-2 parts of diethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane, 0.6-0.8 part of urotropine, 0.5-0.7 part of rosin pentaerythrityl ester, 5-7 parts of tephra, 6-8 parts of quartz crucible waste, 2-3 parts of salty mud, 0.3-0.5 part of paratoluensulfonyl chloride, 0.2-0.4 part of (H2NCH2C6H4)2O , 1-2 parts of trioctyl trimellitate, 3-5 parts of bismuth oxide, 4-7 parts of ferronickel slag and 20-30 parts of ethyl alcohol. The coated core sand has very high sand burning resisting capacity and veining resisting capacity, has the beneficial effects of being high in strength, small in gas generating amount, good in heat resistance and the like and is suitable for producing the steel casting, and the defects such as veining, sand burning and pores can be remarkably reduced.

Description

field of invention [0001] The invention belongs to the field of foundry industry, and in particular relates to a film-coated core sand for casting train steel castings and a preparation method thereof. Background technique [0002] Coated sand is a molding sand or core sand that is covered with a solid resin film on the surface of the sand grains before molding. There are two coating processes: cold method and hot method: the cold method dissolves the resin with ethanol, and adds urotropine during the sand mixing process, so that the two are coated on the surface of the sand, and the ethanol volatilizes to obtain coated sand; Preheat the sand to a certain temperature, add resin to melt, stir to coat the resin on the surface of the sand, add urotropine aqueous solution and lubricant, cool, crush, and sieve to obtain coated sand. Coated sand used to make sand cores has the characteristics of simple core-making process, high production efficiency, fast hardening response, smal...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02
CPCB22C1/02
Inventor 王春基潘桂林
Owner 江阴联华铸造有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products