Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Iron runner castable containing 80% of waste refractories or above

An iron ditch castable and castable technology, applied in the field of iron ditch castables, can solve the problems of insufficient recycling of waste materials, low utilization ratio of waste refractory materials, single application type of waste refractory materials, etc., and achieve mass production. The effect of strong operability, good on-site use effect and excellent physical properties

Inactive Publication Date: 2016-10-26
CHINA FIRST METALLURGICAL GROUP
View PDF3 Cites 10 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The blast furnace casthouse is an important part of the ironmaking process. The overall contracted price per ton of iron in the casthouse has dropped again and again, which has kept suppliers in a state of zero profit for a long time, and the price reduction has also laid hidden dangers for safe production.
[0003] However, at the same time, large and medium-sized iron and steel enterprises have a large number of used iron trench linings that are dismantled and discarded every year, a large number of used alumina ceramics are discarded every year in the power industry, and a large number of used silicon carbide saggers are discarded every year in the ceramic industry. The board is discarded, and the waste accumulated by the silicon carbide processing enterprises every year has not been fully recycled.
[0004] Although there are reports of a small amount of waste and old refractories being used in iron trench ramming materials in China, the application types of waste and old refractories are single, and the utilization rate of waste and old refractories is not high, and it is difficult to break through 60%.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Iron runner castable containing 80% of waste refractories or above
  • Iron runner castable containing 80% of waste refractories or above
  • Iron runner castable containing 80% of waste refractories or above

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] An iron ditch castable containing more than 80% waste refractory materials, 44% (weight percentage, the same below) scrap iron ditch castable particles, 12.5% ​​waste silicon carbide sagger material particles, 8% waste silicon carbide sagger Bowl powder, 15% waste 95 porcelain particles, 4% waste silicon carbide dust collection powder, 0.5% ball pitch, 3% pure calcium aluminate cement, 9.3% alumina micropowder, 2.5% silica micropowder, 0.5% metal silicon powder, 0.1% metal aluminum powder, 0.1% explosion-proof fiber, 0.5% pc8159 are fully mixed; then add water (the quality of water is 5.8% of the mass of the iron trench castable) and stir evenly before vibration molding . The molded samples were dried naturally for 24 hours, and then heat-treated at 110°C for 24 hours to obtain iron trough castable samples containing 83.5% waste refractories.

[0032] The iron trough castable sample containing more than 80% waste refractories prepared in Example 1 was tested, and the t...

Embodiment 2

[0036] An iron ditch castable containing more than 80% waste refractory materials, 54% (weight percentage, the same below) scrap iron ditch castable particles, 10% waste silicon carbide sagger material particles, 10% waste silicon carbide sagger Bowl powder, 5% waste 95 porcelain particles, 2% waste silicon carbide dust collection powder, 2% ball pitch, 2.5% pure calcium aluminate cement, 11% alumina micropowder, 2% silica micropowder, 1.03% metal silicon powder, 0.12% metal aluminum powder, 0.05% explosion-proof fiber, and 0.3% pc8159 are fully mixed; then add water (the quality of water is 5.9% of the mass of iron trench castable) and stir evenly before vibration molding . The molded samples were dried naturally for 24 hours, and then heat-treated at 110°C for 24 hours to obtain iron trough castable samples containing 81% waste refractory materials.

[0037] The iron trough castable sample containing more than 80% waste refractories prepared in Example 2 was tested, and the...

Embodiment 3

[0041]An iron ditch castable containing more than 80% waste refractory materials, 49% (weight percentage, the same below) scrap iron ditch castable particles, 8% waste silicon carbide sagger material particles, 12% waste silicon carbide sagger Bowl powder, 11% waste 95 porcelain particles, 0.5% waste silicon carbide dust collection powder, 3% ball pitch, 2.5% pure calcium aluminate cement, 10.5% alumina micropowder, 2% silica micropowder, 1% metallic silicon powder, 0.12% metallic aluminum powder, and 0.38% pc8159 are fully mixed; then add water (the mass of water is 5.9% of the mass of the iron trench castable) and stir evenly before vibration molding. The molded samples were dried naturally for 24 hours, and then heat-treated at 110°C for 24 hours to obtain iron trough castable samples containing 80.5% waste refractories.

[0042] The iron trough castable sample containing more than 80% waste refractories prepared in Example 3 was tested, and the test performance results are...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the field of undetermined refractory materials and particularly relates to iron runner castable containing 80% of waste refractories or above. The iron runner castable is prepared from, by mass, 44%-54% of waste iron runner castable particles, 2.5%-12.5% of waste silicon carbide sagger material particles, 8%-12% of waste silicon carbide sagger powder, 5%-15% of waste 95 ceramic particles, 0.5%-4% of waste silicon carbide dust drawing powder, 0.5%-3% of pitch balls, 2.5%-3% of pure calcium aluminate cement, 10%-13% of oxide micro powder, 0.6%-2% of antioxidant, 0%-0.1% of anti-explosion fibers and 0.3%-0.5% of dispersing agent. The utilization proportion of the waste refractories of the iron runner castable reaches 80% or above, industrial application proves that the field use effect of the iron runner castable is good, volume production operability is high, the raw material cost is low, and advantages of economic benefits and social benefits are achieved.

Description

technical field [0001] The invention belongs to the field of indeterminate refractory materials, in particular to an iron ditch castable containing more than 80% waste refractory materials. Background technique [0002] In recent years, with the continuous downturn of the steel industry, the pressure of various steel companies to reduce costs has increased sharply, and refractory materials have also become an important link in the steel industry to reduce costs and increase efficiency. The blast furnace casthouse is an important part of the ironmaking process. The overall contracted price per ton of iron in the casthouse has dropped again and again, which has kept suppliers in a state of zero profit for a long time, and the price reduction has also laid hidden dangers for safe production. [0003] However, at the same time, large and medium-sized iron and steel enterprises have a large number of used iron trench linings that are dismantled and discarded every year, a large n...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 魏建修邵荣丹
Owner CHINA FIRST METALLURGICAL GROUP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products