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Casting molding sand for molding sand experimental instrument

An experimental instrument and technology of molding sand, applied in the field of foundry sand, can solve the problems of difficult peeling of castings, high requirements of foundry sand, poor casting permeability, plasticity and fluidity, etc., to improve yield, processing efficiency and plasticity. And the effect of good fluidity and excellent anti-sticking ability

Inactive Publication Date: 2016-11-09
无锡市三峰仪器设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Molding sand testing equipment has high requirements on the casting sand used. Existing molding sand testing equipment often has various casting defects in the casting production process, such as cracks, pores, sand holes, shrinkage cavities, etc., which affect the performance of the molding sand testing equipment. Use performance, and the occurrence of these defects is related to the bonding and detachment between the casting and the casting sand. The existing casting sand has poor service performance and is easy to bond with the casting, making the casting difficult to peel off, and the air permeability of the casting , Plasticity and fluidity are not good, which leads to rough surface of castings and high rejection rate of castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Embodiment 1: A casting molding sand used for a molding sand experiment instrument, comprising the following raw materials in parts by weight: 40 parts of quartz sand, 20 parts of fused zirconia sand, 5 parts of silicon micropowder, 20 parts of gypsum powder, 10 parts of kaolin, sea 20 parts of foam stone, 10 parts of coal powder, 3 parts of sodium silicate, 1 part of hollow glass microsphere, 2 parts of lignin fiber, and 10 parts of water.

Embodiment 2

[0013] Embodiment 2: A casting molding sand used for a molding sand experiment instrument, comprising the following raw materials in parts by weight: 60 parts of quartz sand, 30 parts of fused zirconia sand, 10 parts of silicon micropowder, 30 parts of gypsum powder, 20 parts of kaolin, sea 30 parts of foam stone, 20 parts of coal powder, 8 parts of sodium silicate, 8 parts of hollow glass microspheres, 6 parts of lignin fiber, and 20 parts of water.

Embodiment 3

[0014] Embodiment 3: A casting molding sand used for a molding sand experiment instrument, comprising the following raw materials in parts by weight: 25 parts of quartz sand, 25 parts of fused zirconia sand, 8 parts of silicon micropowder, 25 parts of gypsum powder, 15 parts of kaolin, sea 40 parts of foam stone, 15 parts of coal powder, 6 parts of sodium silicate, 4 parts of hollow glass microspheres, 4 parts of lignin fiber, and 15 parts of water.

[0015] Specifically, when in use, quartz sand, fused zirconia sand, kaolin, and sepiolite are mixed and crushed and then sieved, and the filtrate with a particle size of less than 200 meshes is mixed with gypsum powder, coal powder, and sodium silicate, and placed Calcining in a calcining furnace at 800°C for 20 minutes, the calcined mixture is crushed and passed through a 200-mesh sieve, and the obtained fine particles are fully mixed with other raw materials to obtain the foundry sand of the present invention.

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PUM

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Abstract

Casting molding sand for a molding sand experimental instrument comprises, by weight, 40-60 parts of quartz sand, 20-30 parts of electric smelting zircon sand, 5-10 parts of silica powder, 20-30 parts of land plaster, 10-20 parts of kaolin, 20-30 parts of sepiolite, 10-20 parts of pulverized coal, 3-8 parts of sodium silicate, 1-8 parts of hollow glass microspheres, 2-6 parts of lignin fibers and 10-20 parts of water. Raw materials with the small expansion factor are mixed with raw materials with the low caking property and good air permeability, so that the molding sand is low in shrinkage when serving as the casting molding sand and has excellent burnt-on sand prevention capacity, the wet viscosity between the molding sand in the early stage of machining and castings and the strippability between the molding sand in the later stage of machining and the castings are good, meanwhile machining air permeability, plasticity and fluidity are good, and thus the yield of the castings is increased, and the machining efficiency of the castings is improved.

Description

technical field [0001] The invention relates to the technical field of casting sand, in particular to a casting sand used for a sand experiment instrument. Background technique [0002] The role of molding sand in foundry production is extremely important. The casting waste caused by poor quality of molding sand accounts for about 30-50% of the total casting waste. Foundry production generally requires molding sand to have high strength and thermal stability to withstand various external forces and high temperatures; good fluidity, that is, the ability of molding sand to move between sand particles under the action of external force or its own gravity; Certain plasticity, that is, the ability of the molding sand to deform under the action of external force, and maintain the given shape when the external force is removed; good air permeability, that is, the ability of the pores of the molding sand to pass through gas; high sand production, also known as collapsibility , that...

Claims

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Application Information

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IPC IPC(8): B22C1/00
CPCB22C1/00
Inventor 薛江
Owner 无锡市三峰仪器设备有限公司
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