Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Production method for waterborne synthesized artificial leather

A production method and technology of artificial leather, applied in the direction of textiles and papermaking, etc., can solve the problems of poor hand feel, breakage and detachment, hard hand feeling, etc., and achieve the effect of improving comfort and softness, avoiding breakage and detachment, and high degree of imitation leather

Inactive Publication Date: 2016-11-09
ZHEJIANG SHENTENG COATED FABRICS
View PDF4 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing artificial leather technology has poor environmental protection. Harmful solvents such as toluene, methyl ethyl ketone, and dimethyl formamide are often used when raw materials are used, which makes the oily resin harmful to the human body and causes serious environmental pollution. Hard, artificial leather fabrics have poor adhesion, and artificial leather fabrics often break and come off during use, which affects the normal use of leather fabrics and reduces the use time of artificial leather fabrics. Existing artificial leather fabrics have hand feeling Poor, low thickness and fullness, fabric comfort and softness can not meet the needs of consumers, etc.
The existing production process of polyurethane / polyvinyl chloride synthetic leather products: the batching center prepares the slurry and adjusts the color according to the technical formula sheet, and the dry line selects the required release paper according to the customer's requirements, and then coats the release paper with oily polyurethane The surface layer is dried, and then coated with polyvinyl chloride added with plasticizers and additives as the middle layer, and the knitted or woven fabric is bonded to the dry coating with oily adhesive paste, and finally dried, Cooling, separation, winding, the existing polyurethane / polyvinyl chloride synthetic leather production process has problems such as poor environmental protection, easy aging, high cost, hard hand feeling, fabric comfort and softness that cannot meet the needs of consumers, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The production method of water-based synthetic artificial leather in the present embodiment comprises the following steps successively:

[0015] (1) According to the technical formula sheet and the order quantity of 50,000 meters, the configuration room configures the slurry: the configuration of water-based polyurethane slurry, which is composed of water-based polyurethane resin and color paste, and the weight ratio of water-based polyurethane resin and color paste is 100 : 8, and the viscosity of this slurry is adjusted to 1000cps; The configuration of polyvinyl chloride slurry, this slurry comprises the raw material of following weight portion: 100 parts of polyvinyl chloride resins, 80 parts of plasticizers, 60 parts of fillers , 3 parts of foaming agent, 5 parts of stabilizer, 10 parts of color paste, and adjust the viscosity of the slurry to 1500cps.

[0016] (2) Dry normal line coating and bonding: select release paper according to customer needs, install the rel...

Embodiment 2

[0021] The production method of water-based synthetic artificial leather in the present embodiment comprises the following steps successively:

[0022] (1) According to the technical formula sheet and the order quantity of 50,000 meters, the configuration room configures the slurry: the configuration of water-based polyurethane slurry, which is composed of water-based polyurethane resin and color paste, and the weight ratio of water-based polyurethane resin and color paste is 100 : 8, and the viscosity of this slurry is adjusted to 1500cps; The configuration of polyvinyl chloride slurry, this slurry comprises the raw material of following weight portion: 100 parts of polyvinyl chloride resins, 80 parts of plasticizers, 60 parts of fillers , 3 parts of foaming agent, 5 parts of stabilizer, 10 parts of color paste, and adjust the viscosity of the slurry to 2000cps.

[0023] (2) Dry normal line coating and bonding: select release paper according to customer needs, install the rel...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a production method for waterborne synthesized artificial leather and belongs to the technical field of leather fabric production. The production method sequentially comprises the following steps that pulp is prepared in a preparing chamber, wherein waterborne polyurethane pulp and polyvinyl chloride pulp are prepared; dry-method line coating bonding is carried out, wherein the surface of release paper is coated with the waterborne polyurethane pulp, the polyvinyl chloride pulp and waterborne polyurethane bonding pulp in sequence, and base cloth and a polyvinyl chloride layer are bonded to be prepared into a waterborne synthesized artificial leather body; the waterborne synthesized artificial leather body and the release paper are separated and rolled respectively, and coating is carried out with a printing machine, wherein coating wheels are used for uniformly coating the surface of the waterborne polyurethane layer of the waterborne synthesized artificial leather body with the waterborne polyurethane pulp, drying is carried out, and inspection and warehousing are carried out. The production technology is simple, the product is environmentally friendly, free of pollution and high in bonding property and composite strength, the service life is prolonged, the real leather imitation degree is high, the product is thick, solid and full, the comfortableness and softness of the artificial leather are improved, and the use demand is met.

Description

technical field [0001] The invention belongs to the technical field of leather fabric production, and in particular relates to a production method of water-based synthetic artificial leather, which is mainly used in furniture fabrics such as sofas and seats. Background technique [0002] Leather fabrics can be divided into genuine leather, regenerated leather, artificial leather and synthetic leather according to different manufacturing methods. Due to the scarcity of genuine leather resources and high prices, with the rapid improvement and improvement of leather production and processing technology, the production technology of artificial leather is becoming more and more mature. , the performance is getting better and better, artificial leather is used more and more in our daily life, and is widely used to make various leather products, or to replace part of the genuine leather material. The existing artificial leather technology has poor environmental protection. Harmful ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/00D06N3/08
CPCD06N3/0059D06N3/0006D06N3/0009D06N3/0097D06N3/08D06N2211/28
Inventor 刘齐松
Owner ZHEJIANG SHENTENG COATED FABRICS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products