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Process of electroplating Dy thin film on neodymium iron boron

A thin-film technology, neodymium-iron-boron technology, applied in circuits, electrical components, magnetic materials, etc., can solve problems such as large reserves, shortage of raw materials, and dysprosium grinding

Active Publication Date: 2016-11-30
浙江凯文磁业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, since rare earths are national strategic resources, especially heavy rare earths such as Dy and Tb, there are not many reserves, the gap is large, and the price is relatively expensive
In order to meet the higher operating temperature of various types of motors, the current sintered NdFeB manufacturers have to add more heavy rare earth elements Dy and Tb, and are forced to face the huge challenge of shortage of raw materials and rising costs
At present, some manufacturers are trying to infiltrate dysprosium Dy, but due to the limitations of infiltrating dysprosium Dy, on the one hand, it cannot penetrate too deeply; It is very easy to cause the Dysprosium that has finally infiltrated to be ground off, making it difficult to promote and utilize it in practice

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1: A kind of NdFeB electroplating Dy film process, adopts the following steps:

[0027] Step 1. Use ferroboron alloy with PrNd content ≥ 99.5%, DT4A Fe, B content 22%, and PrNd 30% m x% co 1% Fe 余 B 1% (wt%) Among them, x% of the trace metal element M is composed of Nb0.2%, Ga0.2%, Cu0.2%, Al0.2%. Raw materials with a good ratio above are made of NdFeB alloy quick-setting flakes in a vacuum quick-setting melting furnace;

[0028] Step 2. The NdFeB alloy quick-setting sheet is subjected to semi-saturated hydrogen breaking to ensure that the coarse powder particles are distributed at 40-100um, then heated to 550°C for dehydrogenation, and the coarse powder is taken out;

[0029] Step 3. Sieve the coarse powder, and sieve out those below 40um, and the sieved powder can produce magnets with ordinary coercive force;

[0030] Step 4. Pickling the selected coarse powder with 3% dilute nitric acid, then performing pre-treatments such as ultrasonic vibration and...

Embodiment 2

[0040] Embodiment 2: A kind of NdFeB electroplating Dy film process

[0041] a. Use PrNd content ≥ 99.5%, Fe of DT4A, B-Fe with B content of 22%, and the ratio of PrNd 30% Dy1%M x% co 1.5% Fe 余 B 1% (wt%) Among them, x% of the trace metal element M is composed of Nb0.2%, Ga0.3%, Cu0.2%, Al0.5%. Raw materials with a good ratio above are made of NdFeB alloy quick-setting flakes in a vacuum quick-setting melting furnace;

[0042] b. The NdFeB alloy quick-setting sheet is subjected to semi-saturated hydrogen breaking to ensure that the coarse powder particles are distributed at 40-100um, heated to 550°C for dehydrogenation, and the coarse powder is taken out;

[0043] c. Sieve the coarse powder, sieve out the ones below 40um, and the sieved powder can produce magnets with ordinary coercive force;

[0044] d. Use 3% dilute nitric acid to pickle the selected coarse powder, then carry out pretreatment such as ultrasonic vibration to remove ash for 60 seconds, and carry out dehy...

Embodiment 3

[0053] Embodiment 3: A kind of NdFeB electroplating Dy film process

[0054] g. Use PrNd content ≥ 99.5%, Fe of DT4A, B-Fe with B content of 22%, and the ratio of PrNd 28.5% Dy3%M x% co 2% Fe 余 B 1% (wt%) Among them, x% of the trace metal element M is composed of Nb0.2%, Ga0.3%, Cu0.2%, Al0.5%. Raw materials with a good ratio above are made of NdFeB alloy quick-setting flakes in a vacuum quick-setting melting furnace;

[0055] h. Carry out semi-saturated hydrogen breaking of the NdFeB alloy quick-setting sheet to ensure that the coarse powder particles are distributed at 40-100um, heat to 550°C for dehydrogenation, and take out the coarse powder;

[0056] i. Sieve the coarse powder, sieve out the ones below 40um, and the sieved powder can produce magnets with ordinary coercive force;

[0057] j. Use 3% dilute nitric acid to pickle the selected coarse powder, then carry out pre-treatments such as ultrasonic vibration and deashing for 60 seconds, and carry out dehydration ...

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PUM

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Abstract

The invention discloses a process of electroplating a Dy thin film on neodymium iron boron, belonging to the technical field of metal material plating. The process comprises the following steps: implementing acid pickling on selected coarse powder by using nitric acid, and then implementing pretreatment such as ultrasonic vibration deashing; implementing dysprosium plating treatment on the coarse powder by using a dysprosium chloride acidic dysprosium plating process to obtain a thin dysprosium layer with 0.05-0.1um of dysprosium plated on the surface, and dewatering and drying the electroplated coarse powder to obtain a sintering magnet with 3.2-3.6um of main phase crystal grains and continuously and smoothly distributed grain boundary phases. According to the process disclosed by the invention, Dy elements are plated on surfaces of the main phase crystal grains of sintered neodymium iron boron by adopting an electroplating process rather than adopting a method of adding heavy rare earths Dy and Tb in a smelting process, and thus the problem that the Br content is reduced because Dy and Tb enter a main phase can be avoided.

Description

technical field [0001] The invention belongs to the technical field of plating of metal materials, and in particular relates to a process for electroplating Dy thin films of neodymium iron boron. Background technique [0002] The application fields of sintered NdFeB permanent magnets are becoming wider and wider. In recent years, sintered NdFeB permanent magnets have made great breakthroughs in the fields of automotive motors, wind power generators, servo motors, and linear motors. [0003] However, since rare earths are national strategic resources, especially heavy rare earths such as Dy and Tb, there are not many reserves, a large gap, and relatively expensive prices. In order to meet the higher operating temperature of various motors, the current sintered NdFeB manufacturers have to add more heavy rare earth elements Dy and Tb, and are forced to face the huge challenge of shortage of raw materials and rising costs. At present, some manufacturers are trying to infiltrat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/057C25D7/00
CPCC25D7/001H01F1/0572
Inventor 卢阳春强傲生卢汉州卢葵阳
Owner 浙江凯文磁业有限公司
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