Automated welding machining system for non-standard components based on structural light vision

An automatic welding and processing system technology, applied in welding equipment, auxiliary welding equipment, metal processing equipment, etc., can solve the problems of unstable welding teaching accuracy and low welding efficiency, improve labor intensity and working environment, save money Processing time, the effect of improving labor productivity

Pending Publication Date: 2016-12-21
NANJING CHINA CONSTR CHEM EQUIP MFG +3
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an automatic welding processing system for non-standard part

Method used

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  • Automated welding machining system for non-standard components based on structural light vision
  • Automated welding machining system for non-standard components based on structural light vision
  • Automated welding machining system for non-standard components based on structural light vision

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Example Embodiment

[0038] The following describes the implementation of the present invention in detail with reference to the drawings and embodiments.

[0039] The present invention is an automatic welding processing system for non-standard parts based on structured light vision, which includes a welding seam visual inspection system, a welding execution system and a communication and control system.

[0040] The welding seam visual inspection system is used for welding seam recognition, position detection, process monitoring and image transmission to the communication and control system; figure 1 As shown, it includes a line structured light sensor 3, a monitoring CCD camera 4, and an image capture card 5. The line structured light sensor 3 is fixedly installed on the end effector of the industrial robot 1 and remains relatively fixed with the welding gun 8. The robot hand eye is used for welding seam recognition and position detection; the monitoring CCD camera 4 is independently fixed and installe...

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Abstract

The invention provides an automated welding machining system for non-standard components based on structural light vision. The automated welding machining system comprises a weld joint visual detection system, a welding executing system, a communication and control system, a robot controller and a welder controller, wherein the weld joint visual detection system is used for recognizing weld joints, detecting positions, monitoring progress and transmitting images to the communication and control system; the welding executing system is used for executing welding action, and comprises a six-degree-of-freedom industrial robot, a welder and a welding gun; the communication and control system is used for realizing communication and process control, uses an industrial control computer as main control equipment and finishes the functions of displaying a welding process, processing the images, carrying out data operation and sending instructions; the robot controller receives instruction signals from the industrial control computer and controls the joint movement of the six-degree-of-freedom industrial robot so as to adjust the pose of the welding gun; and the welder controller receives the instruction signals from the industrial control computer and controls welding parameters, such as welding current and wire feed speed. The automated welding machining system can accurately detect and recognize features, such as weld joint types, positions and shapes, stably improve the welding machining quality of the non-standard components and greatly increase the production efficiency.

Description

technical field [0001] The invention belongs to the technical field of automatic welding, relates to an integrated automatic welding processing equipment, in particular to an automatic welding processing system for non-standard parts based on structured light vision. Background technique [0002] At present, in addition to standard parts, there are a large number of non-standard parts in the production and manufacturing of modern enterprises, especially in the production of steel structure products, there are many non-standard parts, and the manufacturing and processing accuracy and quality of non-standard parts directly affect the final product. Quality of products. [0003] In the processing of non-standard parts of steel structures, in order to ensure the strength of components, welding connection methods are often used between various parts. Welding processing plays an important role in the manufacture of steel structures. Due to the characteristics of large thickness, ...

Claims

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Application Information

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IPC IPC(8): B23K37/00B23K37/02B23K37/04
CPCB23K37/00B23K37/02B23K37/04Y02P90/02
Inventor 田啟良洪磊嵇保健朱美玉樊云博蔡刚洪
Owner NANJING CHINA CONSTR CHEM EQUIP MFG
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