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Multi-focus laser laminated glass separating method and device

A laminated glass, multi-focus technology, applied in laser welding equipment, manufacturing tools, welding/welding/cutting items, etc., can solve the problems of difficult automatic cutting, reduce the dimensional accuracy and dimensional error of laminated glass, and improve the quality of cutting and separation , avoid the separation surface chipping, reduce the effect of production cost

Active Publication Date: 2017-01-04
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Dimensional errors are easy to occur during this process, which reduces the dimensional accuracy of the laminated glass, and this process is mostly done manually, resulting in high production costs and low production speed
[0006] 3. Cutting by traditional mechanical methods is prone to cutting defects such as chipping and microcracks on the cutting and separating surface of the glass substrate. The separation quality is poor, and secondary grinding or polishing is required, which increases the process and cost
[0007] 4. In terms of special-shaped glass cutting, especially special-shaped laminated glass for automobiles, traditional mechanical cutting methods are extremely difficult to achieve automatic cutting, and subsequent manual breaking is required, which increases the process flow and reduces production efficiency

Method used

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  • Multi-focus laser laminated glass separating method and device

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0041] An ytterbium-doped fiber laser with an output wavelength of 1070nm is used, and the output peak laser power is 1000W. Pass the laser beam through the lens group to generate multiple focal points. The size of the separated laminated glass sample is 1000×1000mm, and the thickness is 10mm+10mm. 3-layer composite heat-insulating laminated glass for construction. Experimental method: using one of the specific implementations of multi-focus laser separation of laminated glass, adjusting the position and parameters of the laser focusing mirror to generate 3 focal points, and the distance between the focal points is 5mm. The second focal point is located at the center of the glued layer, the third focal point is located at the center of the outer glass of the lower layer of the laminated glass, and the energy distribution ratios of the first, second, and third focal points are 30%, 40%, and 30%, and the laser power is adjusted to 800W. The laser scanning speed is 1m / min, scanni...

example 2

[0043] A Nd:YAG laser with an output wavelength of 1064nm is used, and the output peak power is 500W. The laser beam passes through the lens group to generate multiple focal points, and the separated laminated glass sample size is 1000×1000mm, and the thickness is 5mm+5mm. The three-layer composite sunscreen laminated glass for construction. Experimental method: Use multi-focus laser to separate laminated glass Specific implementation mode 2, adjust the position and parameters of the laser focusing mirror to generate 3 focal points, and the distance between the focal points is 2.5mm, and the position of the first focal point generated is located on the upper layer of the laminated glass. Center, the second focal point is located in the center of the interlayer, the third focal point is located in the center of the outer glass of the lower layer of the laminated glass, and the energy distribution of the first, second, and third focal points is 35%, 30%, and 35%, and the laser po...

example 3

[0045] An all-solid-state green laser with an output wavelength of 532nm is used, and the output peak power is 500W. The laser beam passes through the lens group to generate multiple focal points, and the separated laminated glass sample size is 500×500mm, and the thickness is 3mm+3mm 3-layer composite explosion-proof laminated glass for automobiles. Experimental method: using one of the specific implementations of multi-focus laser separation of laminated glass, adjusting the position and parameters of the laser focusing mirror to generate 3 focal points with a focal distance of 1.5mm, and the position of the first focal point generated is located on the upper layer of the laminated glass. Center, the second focus is located in the center of the interlayer, the third focus is located in the center of the outer glass of the lower layer of the laminated glass, and the energy distribution of the first, second, and third focus is 30%, 40%, and 30%, and the laser power is adjusted ...

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Abstract

The invention discloses a multi-focus laser laminated glass separating method and device. According to the method, a laser beam with transmissivity on laminated glass is adopted; by means of a multi-focus lens set, the laser beamproduces a plurality of focuses to enter the laminated glass, and each layer of glass and each glueing material layer of the laminated glass are provided with at least one laser focus; under the action of the laser focuses, the glass layers and the glueing material layers are separated, the glass layers and the glueing material layers of the laminated glass are cut and separated at the same time through multiple laser focuses moving along the separating direction, and the whole laminated glass is cut and separated at the same time. The device comprises a two-dimensional working platform, a laser, a reflector, an expanded beam collimation lens and the multi-focus lens set, wherein the laser, the reflector, the expanded beam collimation lens and the multi-focus lens set are sequentially located on the same light path. By means of the multi-focus laser laminated glass separating method and device, follow-up manual piece breaking is not needed, and the cutting speed is greatly improved; the multi-focus laser laminated glass separating method and device have the advantages of being simple in separation procedures, high in separation speed, good in separation quality, capable of achieving special-shaped separating and mechanization and the like and are especially suitable for cutting and separating the laminated glass for buildings and automobiles.

Description

technical field [0001] The invention belongs to the technical field of laser processing, and in particular relates to a method and a device for separating laminated glass by a multi-focus laser. The invention is especially suitable for cutting and separating laminated glass for buildings and automobiles. [0002] technical background [0003] Laminated glass is composed of two or more pieces of glass with one or more layers of air or vacuum isolation layer or organic polymer interlayer film between them. A composite glass product in which glass and interlayer are permanently bonded together. Because laminated glass has the characteristics of both the outer glass and the inner glued layer, laminated glass has many excellent material properties. For example, adding a bulletproof fiber structure to the glued layer will make bulletproof glass that can resist bullets or even shells; adding wires or pressure sensors and alarm devices to the glued layer can make laminated glass wit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/38B23K26/04
CPCB23K26/04B23K26/38B23K2103/54
Inventor 段军刘朋邓磊敏曾晓雁
Owner HUAZHONG UNIV OF SCI & TECH
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