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Manufacturing method of breaking hammerhead and breaking hammerhead

A technology of breaking hammer and hammer head, which is applied in the direction of manufacturing tools, heat treatment equipment, furnace types, etc., can solve the problems of reducing the mechanical properties of steel-bonded hard alloys, the smoke has not been fully resolved, and the impact on the compactness of the structure, etc., to achieve a combination Better effect, less brittle fracture, improved mechanical properties

Active Publication Date: 2017-02-01
PANZHIHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The method of lost foam casting adopted in this invention has the following disadvantages: wrinkled skin (carbon deposition) on the surface of iron castings, carbon increase of steel castings, reverse spraying, air holes, out-of-tolerance size, deformation, collapse of boxes, mold collapse, sand sticking, knots, etc. Tumors, acupuncture, cold shut (to the fire), not poured (foot), slag holes, sand holes, shrinkage cavities, depressions and textures, internal inclusions, shrinkage porosity, uneven tissue, etc.; and the lost foam will produce smoke The air problem has not been fully resolved, and it is easy to cause pollution to the environment
The invention adds PVA in the preparation process, and PVA is easy to decompose and generate gas at high temperature, and the generated gas will form holes inside the cemented carbide, affecting the compactness of the structure and reducing the mechanical properties of the steel-bonded cemented carbide

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] A method for preparing a crushing hammer head of the present invention, the following steps are performed in sequence:

[0026] a. Mix hydroxyl iron powder, titanium carbide powder and graphite powder, wherein the mass of titanium carbide powder accounts for 20% to 40% of the total mass of raw materials, add absolute ethanol as a molding agent, and then mold it to make a strip-shaped strip Embryo;

[0027] b, sintering the obtained elongated strip blank in a vacuum furnace to obtain a titanium carbide steel-bonded hard alloy strip;

[0028] c. Use green sand as the shape of the hammer head, pour the smelted carbon steel liquid into the hammer head, and then insert and cast the titanium carbide steel-bonded hard alloy insert obtained in the above steps on the end of the hammer head;

[0029] d. Carry out shakeout cleaning and de-gating riser treatment;

[0030] e. Take it out after quenching in the muffle furnace, and finally perform water quenching.

[0031] As a pre...

Embodiment 1

[0035] Mix hydroxyl iron powder, titanium carbide powder and graphite powder, wherein the quality of titanium carbide powder accounts for 20% of the total mass of the raw materials, add the mixed raw materials to anhydrous ethanol and mold them into a shape with a thickness of 6mm and a length of 50mm. Strips with a width of 10mm, place the strip-shaped blanks in a vacuum of 5×10 -3 MPa, sintering temperature of 1400 ℃ in a vacuum furnace for 2 hours, and finally cast the sintered insert on the end of the hammer head made of carbon steel; The hammer head is heat treated in a muffle furnace at a temperature of 860°C for 50 minutes, and finally water quenched; after the impact toughness and hardness test of the prepared hammer head, the impact value is 18J / cm 2 , the hardness is 48HRC.

Embodiment 2

[0037] Mix hydroxyl iron powder, titanium carbide powder and graphite powder, wherein the mass of titanium carbide powder accounts for 30% of the total mass of the raw materials, add the mixed raw materials to anhydrous ethanol, and press them into a thickness of 6mm and a length of 50mm. Strips with a width of 10mm, the strip-shaped blanks are placed in a vacuum of 5×10 -3 MPa, sintering temperature of 1400 ℃ in a vacuum furnace for 2 hours, and finally cast the sintered inlay on the end of the hammer head made of carbon steel; The hammer head was heat treated in a muffle furnace at a temperature of 860°C for 50 minutes, and finally water quenched; after the impact toughness and hardness tests of the prepared hammer head, the impact value was 15J / cm 2 , the hardness is 57HRC.

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Abstract

The invention discloses a manufacturing method of a breaking hammerhead and the breaking hammerhead. The manufacturing method of the breaking hammerhead comprises the following steps that a, hydroxy iron powder, titanium carbide powder and graphite powder are mixed, compression molding is conducted after absolute ethyl alcohol is added to serve as a molding agent, and a long strip-shaped panel blank is made, wherein the mass of the titanium carbide powder accounts for 20%-40% of the total mass of the raw materials; b, the obtained long strip-shaped panel blank is sintered in a vacuum furnace, so that a titanium carbide steel-bonded hard alloy panel is obtained; c, molten carbon steel obtained after smelting is poured into the hammerhead by using green sand for hammerhead molding, and the titanium carbide steel-bonded hard alloy panel obtained in the prior step is inlaid in the end of the hammerhead in a cast mode; d, falling sand and a casting head are removed; and e, the hammerhead is quenched in a muffle furnace and then taken out, and water quenching is conducted on the hammerhead. The internal tenacity of the hammerhead is good, and the external hardness of the hammerhead is high; and the hammerhead is not prone to brittle fracture in use, base metal and the panel are bonded precisely, the bonding strength is improved, the surface hardness of the hammerhead is improved, and accordingly the abrasion resistance of the hammerhead is improved.

Description

technical field [0001] The invention relates to the field of crushers, in particular to a method for preparing a crushing hammer and the crushing hammer. Background technique [0002] The crushing hammer head is the core component of the crusher, mainly used for crushing mineral raw materials. The crushing hammer head rotates at high speed in the crusher. During the repeated collision, impact and friction process with the mineral raw materials, the head of the crushing hammer head is gradually worn and deformed. Because the service life of the crushing hammer directly affects the crushing quality, production efficiency and cost of the material, it is necessary to frequently replace the new hammer to meet the needs of production. Therefore, the crusher industry has been in urgent need of crushing with a long service life. Hammer products, and the breaking hammer manufacturing industry has been constantly striving to manufacture high-life hammers. [0003] Breaking hammers us...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/16B22F3/02B22F3/10C22C33/02C21D1/18C21D9/00B02C13/28
CPCB02C13/28B22D19/16B22F3/02B22F3/10C21D1/18C21D9/0068C22C33/0292
Inventor 范兴平范维
Owner PANZHIHUA UNIV
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