High performance iron core and manufacture method thereof, and transformer comprising same

A high-performance, transformer technology, used in transformer/inductor components, inductor/transformer/magnet manufacturing, magnetic core/yoke, etc., to solve problems such as extra noise, increased excitation current, and large losses

Active Publication Date: 2017-02-08
SUOLING ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Although the characteristics of the existing transformer cores have been improved in all aspects, they still need to be improved and developed, and there are the following deficiencies: for example, the stacking of cores is easy to generate additional noise, the reluctance is large when the three-phase power supply is used, and the excitation current increases significantly. High, there is a high energy consumption area, and the loss caused by the air gap formed at the joint is large; the short-circuit resistance of the transformer needs to be improved, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1 A kind of high-performance iron core, its raw material comprises the main component of iron oxide, zinc oxide and manganese oxide and contains oxygen subcomponent; The composition raw material of described main component and subcomponent is by weight: iron oxide 85 weight 55 parts by weight of zinc oxide, 25 parts by weight of manganese oxide, 8 parts by weight of titanium dioxide, 7 parts by weight of silicon oxide, 5 parts by weight of glass fiber, 1 part by weight of calcium isooctanoate, 6 parts by weight of polystyrene, 1 part by weight of manganese carbonate , 8 parts by weight of kaolin, 0.5 parts by weight of strontium carbonate, 0.1 parts by weight of rubidium, 1 part by weight of cobalt oxide, 5 parts by weight of aluminum oxide, 0.8 parts by weight of lanthanum oxide, 8 parts by weight of ferrous chloride, and 2 parts by weight of cuprous bromide , 0.3 parts by weight of zirconia, 1 part by weight of triallyl isocyanurate, 3 parts by weight of fer...

Embodiment 2

[0028] Embodiment 2 A kind of high-performance iron core, its raw material comprises the main component of iron oxide, zinc oxide and manganese oxide and contains oxygen subcomponent; The composition raw material of described main component and subcomponent is by weight: iron oxide 85 weight 55 parts by weight of zinc oxide, 25 parts by weight of manganese oxide, 8 parts by weight of titanium dioxide, 7 parts by weight of silicon oxide, 5 parts by weight of glass fiber, 4 parts by weight of calcium isooctanoate, 8 parts by weight of polystyrene, 3 parts by weight of manganese carbonate , 11 parts by weight of kaolin, 1.5 parts by weight of strontium carbonate, 0.3 parts by weight of rubidium, 1.8 parts by weight of cobalt oxide, 7 parts by weight of aluminum oxide, 1 part by weight of lanthanum oxide, 10 parts by weight of ferrous chloride, 2-8 parts by weight of cuprous bromide Parts by weight, 0.6 parts by weight of zirconia, 3 parts by weight of triallyl isocyanurate, 5 part...

Embodiment 3

[0038] Embodiment 3 A kind of high-performance iron core, its raw material comprises the main component of iron oxide, zinc oxide and manganese oxide and contains oxygen subcomponent; The composition raw material of described main component and subcomponent is by weight: iron oxide 85 weight 55 parts by weight of zinc oxide, 25 parts by weight of manganese oxide, 8 parts by weight of titanium dioxide, 7 parts by weight of silicon oxide, 5 parts by weight of glass fiber, 7 parts by weight of calcium isooctanoate, 12 parts by weight of polystyrene, 5 parts by weight of manganese carbonate , 14 parts by weight of kaolin, 2.5 parts by weight of strontium carbonate, 0.5 parts by weight of rubidium, 2.6 parts by weight of cobalt oxide, 9 parts by weight of aluminum oxide, 1.2 parts by weight of lanthanum oxide, 12 parts by weight of ferrous chloride, and 8 parts by weight of cuprous bromide , 0.9 parts by weight of zirconia, 5 parts by weight of triallyl isocyanurate, 7 parts by weig...

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Abstract

The invention discloses a high performance iron core and a manufacture method thereof, and a transformer comprising same; the iron core comprises the following composition raw materials by weight parts: iron oxide 85 parts, zinc oxide 55 parts, manganese oxide 25 parts, titanium dioxide 8 parts, silicon oxide 7 parts, glass fibre 5 parts, isocaprylic acid calcium 1-7 parts, polystyrene 6-12 parts, manganese carbonate 1-5 parts, kaolin 8-14 parts, strontium carbonate 0.5-2.5 parts, rubidium 0.1-0.5 parts, cobalt oxide 1-2.6 parts, alumina 5-9 parts, lanthana 0.8-1.2 parts, ferrous chloride 8-12 parts, cuprous bromide 2-8 parts, zirconia 0.3-0.9 parts, Triallyl isocyanurate 1-5 parts, iron chloride 3-7 parts, and samarium 0.4-0.6 parts. The method can improve various performances of the iron core and the transformer; the transformer is small in work vibrations, small in noises, greatly reduced in magnetic resistance, and exciting current can be substantially reduced; no high energy consumption zone is formed; the iron core is small in zero load loss; the transformer anti-short circuit capability can be greatly improved.

Description

technical field [0001] The invention relates to the technical field of transformer equipment, in particular to a high-performance iron core, a manufacturing method thereof and a transformer containing the high-performance iron core. Background technique [0002] At present, energy saving is an essential national policy for my country to build a conservation-oriented society. Due to its remarkable energy-saving and environmental protection performance, amorphous alloy transformers have gradually been accepted by the majority of users and become an ideal new generation of distribution transformers. [0003] Most transformers have a fixed iron core on which primary and secondary coils are wound. The iron core of the transformer is a component made of soft magnetic material with high initial magnetic permeability, low loss and stable magnetic properties. The transformer iron core plays an important role in the transformer and is the core component of the transformer component. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F3/10H01F27/255H01F1/38H01F41/02
CPCH01F1/38H01F3/10H01F27/255H01F41/0246
Inventor 孟富轩
Owner SUOLING ELECTRIC
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