Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Tungsten carbide particle reinforced steel matrix surface-layer composite material and preparation method thereof

A technology of tungsten carbide particles and composite materials, which is applied in the field of composite material preparation, can solve the problems of insufficient metallurgical reaction between the reinforced particles and the matrix, the inability to produce structurally dense parts, and the impact on the service life of composite materials, etc., so as to facilitate sintering And environmental protection, good compactness, good impact resistance effect

Active Publication Date: 2017-02-22
KUNMING UNIV OF SCI & TECH
View PDF10 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese invention patent CN104209496A introduces a device and method for preparing particle-reinforced metal-based surface composites. This method is to place reinforced particles in a quartz tube in a self-made vacuum full-type casting infiltration device, and with the help of vacuum sealing technology, improve The filling ability of the molten metal is conducive to the penetration of the molten metal between the particles, so as to obtain a thicker composite layer; the disadvantage of this method is the gas generated by the combustion of the foam and the gas generated by the gasification of the binder in the composite layer It will make the composite material prone to porosity defects, and it is impossible to produce parts with complex structure and high density, and the reinforcement particles in the composite layer will inevitably produce uneven distribution, which will affect the service life of the composite material.
[0004] Chinese invention patent CN103667851A discloses a preparation method of particle-reinforced metal matrix composites. Firstly, the particles and matrix powder are mixed by ball milling, and then the mixed powder is sintered into a preform by spark plasma sintering (SPS). Finally, the preform is put into The advantage of the composite material prepared by this method is that the reinforcing particles can be evenly distributed inside the composite material. The disadvantage is that the wettability between the particles and the matrix is ​​poor, and the remelting temperature is not high. As a result, sufficient metallurgical reactions between the reinforcing particles and the matrix cannot occur, and the resulting interface width is low, which ultimately improves the mechanical properties of the composite material very little, and the cost performance of this process is also very low, which limits its industrial use.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Tungsten carbide particle reinforced steel matrix surface-layer composite material and preparation method thereof
  • Tungsten carbide particle reinforced steel matrix surface-layer composite material and preparation method thereof
  • Tungsten carbide particle reinforced steel matrix surface-layer composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The tungsten carbide particle-reinforced steel-based surface layer composite material in this embodiment consists of three layers: a composite layer, a transition layer, and a base material layer, with thicknesses of 12 mm, 9 mm, and 12 mm, respectively. The transition layer is located between the base material layer and the composite layer. The composite layer is a mixed powder of tungsten carbide particles and 45 steel metal powder, the transition layer is a mixed powder of tungsten powder and 45 steel metal powder, the base layer is 45 steel metal powder, and the mass percentage of 45 steel metal powder in the mixed powder of the transition layer The mass percentage of tungsten powder is 30%, the particle size of tungsten powder is 0.6~30μm, the volume percentage of 45 steel metal powder in the composite layer mixed powder is 60%, the volume percentage of tungsten carbide particles is 40%, tungsten carbide The particles are cast tungsten carbide particles, which are i...

Embodiment 2

[0037] The tungsten carbide particle-reinforced steel-based surface layer composite material in this embodiment is composed of three layers: a composite layer, a transition layer, and a base material layer, with thicknesses of 10 mm, 8 mm, and 10 mm, respectively. The transition layer is located between the base material layer and the composite layer. The composite layer is a mixed powder of tungsten carbide particles and 45 steel metal powder, the transition layer is a mixed powder of tungsten powder and 45 steel metal powder, the base layer is 45 steel metal powder, and the mass percentage of 45 steel metal powder in the mixed powder of the transition layer 90%, the mass percentage of tungsten powder is 10%, the particle size of tungsten powder is 0.6~15μm, the volume percentage of 45 steel metal powder in the composite layer mixed powder is 90%, the volume percentage of tungsten carbide particles is 10%, tungsten carbide The particles are cast tungsten carbide particles, whi...

Embodiment 3

[0045] The tungsten carbide particle-reinforced steel-based surface layer composite material in this embodiment consists of three layers: a composite layer, a transition layer, and a base material layer, with thicknesses of 8mm, 8mm, and 8mm respectively. The transition layer is located between the base material layer and the composite layer. The composite layer is a mixed powder of tungsten carbide particles and 45 steel metal powder, the transition layer is a mixed powder of tungsten powder and 45 steel metal powder, the base layer is 45 steel metal powder, and the mass percentage of 45 steel metal powder in the mixed powder of the transition layer The mass percentage of tungsten powder is 50%, the particle size of tungsten powder is 15~30μm, the volume percentage of 45 steel metal powder in the composite layer mixed powder is 50%, the volume percentage of tungsten carbide particles is 50%, tungsten carbide The particles are cast tungsten carbide particles, which are mixed wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a tungsten carbide particle reinforced steel matrix surface-layer composite material and a preparation method thereof and belongs to the technical field of preparation of a wear-resistant material. The composite material is composed of three layers which are respectively a composite layer, a transition layer and a base material layer; the transition layer is positioned between the composite layer and the base material layer; the composite layer is mixed powder of tungsten carbide particles and 45 steel metal powder; the transition layer is mixed powder of tungsten powder and 45 steel metal powder; the base material layer is 45 steel metal powder; the preparation method of the tungsten carbide particle reinforced steel matrix surface-layer composite material comprises the following steps: firstly preparing powder, subsequently pressing a prefabricated blank and finally performing vacuum sintering to obtain the tungsten carbide particle reinforced steel matrix surface-layer composite material; according to the preparation method disclosed by the invention, the preparation temperature is relatively low; reinforcing particles are uniformly distributed in a base body commendably; the prepared tungsten carbide particle reinforced steel matrix surface-layer composite material is free of impurities, relatively high in performances, beneficial for environmental protection, capable of serving under complicated working conditions such as shock chilling, shock heating, impact and abrasion, and relatively good in impact resistance and oxidation resistance.

Description

technical field [0001] The invention relates to a tungsten carbide particle-reinforced steel-based surface layer composite material and a preparation method thereof, belonging to the field of composite material preparation. Background technique [0002] Among the workpieces used in mining, machinery, building materials and other fields, the workpiece is required not only to have good wear resistance to prolong the service life, but also to have good thermophysical properties to ensure the safety of the workpiece and to avoid the workpiece being chilled. Cracks will occur under complex working conditions such as heat, high speed, and high impact, making the material invalid. At present, in order to understand the operation of workpieces under special and complex working conditions, researchers have developed wear-resistant steel. Although the metal parts produced represented by wear-resistant steel have good thermophysical properties, which can solve the complex working cond...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22F7/02B22F3/087B22F3/10
CPCB22F3/087B22F3/1017B22F7/008B22F7/02B22F2998/10B22F2999/00B22F2207/01B22F2201/20
Inventor 李祖来王鹏飞蒋业华山泉周荣韦贺
Owner KUNMING UNIV OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products