Laser cladding powder for 30CrMnSiNi2A steel and preparation method

A laser cladding, powder technology, applied in metal processing equipment, coating, transportation and packaging, etc., can solve the difficulty of ensuring the matching of laser cladding layer strength and toughness, high porosity of cladding layer, and cladding layer dilution rate. Advanced problems, to achieve the effect of excellent bonding strength, improve strength and toughness, improve toughness and crack arrest ability

Active Publication Date: 2017-03-08
国营芜湖机械厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The implementation of many existing cladding processes mostly uses thermal spray powder as the raw material. The main problem is that the laser energy density is higher, which leads to serious burning of the components during the cladding process and insufficient powder fluidity.
There are few research reports on laser cladding powder for 30CrMnSiNi2A super-strength steel matrix. Because the tensile strength is as high as 1600-1800MPa, and the elongation after fracture is maintained at about 10%, it is difficult to use laser cladding. The difficulty is that it is difficult to guarantee The laser cladding layer achieves the same or close strength and toughness match with the parent body
In the prior art, Co50, Ni60, GH4169, AF1410, Fe90 and other existing thermal spraying powders are used to clad and repair the 30CrMnSiNi2A super-strength steel matrix, which is difficult to achieve good results
The main quality defects are high dilution rate of the cladding layer, high porosity of the cladding layer, more poor fusion at the interface of the cladding layer, oxidation inclusions and microcracks, and serious oxidation of the cladding layer, etc.

Method used

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  • Laser cladding powder for 30CrMnSiNi2A steel and preparation method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 30CrMnSiNi2A steel laser cladding powder, wherein, the amount of each component in the 30CrMnSiNi2A steel laser cladding powder is by weight percentage: Cr 0.8%, Mn 0.75%, Si 0.65%, Ni 2.0%, C 0.16%, Cu 0.15%, P 0.015%, S 0.01%, La 0.001%, and the balance is iron.

[0035] The specific preparation method is:

[0036] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0037] Step 2: Melting: Put the raw materials prepared in Step 1 in a high-vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 12 hours to obtain an alloy melt;

[0038] Step 3: atomization: further atomize the alloy solution obtained in step 2, the atomization medium is an argon atmosphere at -15°C, and the atomization pressure is 3MPa; hydrogen gas is introduced at the same time durin...

Embodiment 2

[0041] A laser cladding powder for 30CrMnSiNi2A steel, wherein, the amount of each component in the laser cladding powder for 30CrMnSiNi2A steel is: Cr 0.85%, Mn 0.85%, Si 0.80%, Ni 2.3%, C 0.18 %, Cu 0.15%, P 0.015%, S 0.01%, La 0.005%, and the balance is iron.

[0042] The specific preparation method is:

[0043] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0044] Step 2: Melting: put the raw materials prepared in Step 1 into a high vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 15 hours to obtain an alloy melt;

[0045] Step 3: Atomization: further atomize the alloy solution obtained in step 2. The atomization medium is an argon atmosphere at -14°C, and the atomization pressure is 3.5MPa; The volume ratio of hydrogen and hydrogen is 25:1; af...

Embodiment 3

[0048] A laser cladding powder for 30CrMnSiNi2A steel, wherein, the amount of each component in the laser cladding powder for 30CrMnSiNi2A steel is: Cr 0.90%, Mn 0.90%, Si 0.85%, Ni 2.50%, C0. 18%, Cu 0.15%, P 0.015%, S 0.01%, La 0.005%, Ce 0.003%, and the balance is iron.

[0049] The specific preparation method is:

[0050] Step 1: Ingredients: Prepare the raw material 30CrMnSiNi2A rod and Fe / Ni / La / Ce alloy powder according to the weight percentage of each component in the above-mentioned laser cladding powder.

[0051] Step 2: Melting: put the raw materials prepared in Step 1 into a high vacuum protection electric furnace for melting under the protection of argon, the melting temperature is 1400°C, and the holding time is 15 hours to obtain an alloy melt;

[0052] Step 3: Atomization: further atomize the alloy solution obtained in step 2, the atomization medium is an argon atmosphere at -13°C, and the atomization pressure is 3.5MPa; hydrogen gas is introduced at the same t...

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Abstract

The invention relates to laser cladding powder for 30CrMnSiNi2A steel and a preparation method. The laser cladding powder is prepared from the following components in weight percent: 0.8% to 1.0% of Cr, 0.75% to 1.10% of Mn, 0.65% to 1.10% of Si, 2.0% to 3.2% of Ni, 0.16% to 0.22% of C, 0.15% to 0.20% of Cu, 0.015% to 0.020% of P, 0.01% to 0.015% of S, 0.001% to 0.015% of rare earth and the balance of Fe. The invention further provides the preparation method of the laser cladding powder, the laser cladding powder is exclusively used in a laser cladding technique of the 30CrMnSiNi2A steel, excellent bonding strength and low metallurgical defects and dilution rate of a cladding interface are guaranteed, the toughness of a cladding layer is increased, the wettability of the cladding powder is improved, the cracking of the cladding layer is inhibited, and the crack growth rate is reduced.

Description

technical field [0001] The invention relates to laser cladding technology, in particular to laser cladding powder for 30CrMnSiNi2A steel and a preparation method thereof. Background technique [0002] 30CrMnSiNi 2 Because of its high strength, good plasticity, toughness and hardenability, as well as good fatigue and wear resistance, super-strength steel is widely used in aviation important forgings, sheet metal parts and weldments, such as machine Wing girders, connecting bolts, landing gear and other stressed components. 30CrMnSiNi 2 The tensile strength of A super strong steel (σ b ) up to 1600 ~ 1800MPa, fracture toughness (K Ic ) can reach 105MPa / m, cooled in oil, and the hardenable section diameter can reach more than 50mm. However, the high-frequency vibration of the aircraft under service conditions is likely to cause fatigue failure of parts, and most of the cracks originate from the surface of the workpiece, which is quite harmful; in addition, 30CrMnSiNi2A is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/04C22C38/02C22C38/42B22F1/00B22F9/08C23C24/10
CPCC22C38/005C22C38/02C22C38/04C22C38/42C23C24/106B22F9/082B22F1/052
Inventor 陈海牛许宜军阚艳孙涛程宗辉曹强张志强张小辉曾晓利黄卫华
Owner 国营芜湖机械厂
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