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Box type foam glass/glass-ceramic composite material capable of being nailed and preparation method thereof

A technology of foam glass and composite materials, applied in the direction of building materials, etc., can solve the problems of low overall strength, short service life, moisture absorption, etc., and achieve the effect of eliminating the demoulding process, reducing the annealing time, and being convenient to use

Active Publication Date: 2017-03-08
UNIV OF JINAN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This preparation method has high mold loss and short service life; in addition, in order to prevent the liquefied glass from sticking to the mold, it is necessary to use a release agent or release paper. Since the thermal conductivity of the material after foaming is very small, the annealing time can reach tens of hours. If the cooling is too fast, it may cause stress inside the material and reduce the strength of the material
[0004] In addition, when foam glass is used as a wall material, because its surface is an open-pore structure, it is easy to cause moisture absorption and moisture absorption. In severe cases, the absorbed water (steam) freezes and expands, which will lead to material damage and insulation performance. damage, and its surface opening also hinders further beautification of its surface
Furthermore, the surface and interior of the foam material are porous, the overall strength is low, and the ability to eat nails is poor, so it cannot be nailed directly on it. Fixing objects on it or fixing it requires the use of expansion bolts or metal bolts and nuts. Operation more cumbersome

Method used

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  • Box type foam glass/glass-ceramic composite material capable of being nailed and preparation method thereof
  • Box type foam glass/glass-ceramic composite material capable of being nailed and preparation method thereof
  • Box type foam glass/glass-ceramic composite material capable of being nailed and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Prepare box-type cellular glass / glass-ceramic composite brick, the method is as follows:

[0037] 1. Use a ball mill to grind the alkali-free waste glass fiber, limestone powder and boric acid respectively, pass through a 200-mesh sieve, and set aside;

[0038] 2. Then stack the waste glass fiber powder evenly on the mullite refractory board, brush a layer of alumina slurry evenly, after drying, stack a layer of waste glass fiber powder on the refractory board, compact it, and put it on the Sintering at 1050°C to form a dense glass-ceramic plate with a thickness of 5-10mm;

[0039] 3. Take a glass-ceramic plate as the bottom plate, slot around it, place four glass-ceramic plates in the groove, and use water and glass powder or water glass to bond to form a glass-ceramic box with an opening at the top. The box body is heated to 1050°C for 30 minutes, so that the contact parts of the glass-ceramic plates are fused together to form a firm open box mold, such as figure 2...

Embodiment 2

[0045] Prepare box-type cellular glass / glass-ceramic composite brick, the method is as follows:

[0046] 1. Use a ball mill to grind the alkali-free waste glass fiber, limestone powder and boric acid respectively, pass through a 200-mesh sieve, and set aside;

[0047]2. Then stack the waste glass fiber powder evenly on the mullite refractory board, brush a layer of alumina slurry evenly, after drying, stack a layer of waste glass fiber powder on the refractory board, compact it, and put it on the Sintering at 1050°C to form a dense glass-ceramic plate with a thickness of 5-10mm;

[0048] 3. Take a glass-ceramic plate as the bottom plate, slot around it, place four glass-ceramic plates in the groove, and use water and glass powder or water glass to bond to form a glass-ceramic box with an opening at the top. Heat the box body to 1050°C and keep it warm for 30 minutes, so that the contact parts of the glass-ceramic plates are fused together to form a firm open box mold;

[004...

Embodiment 3

[0054] Prepare box-type cellular glass / glass-ceramic composite brick, the method is as follows:

[0055] 1, according to the method for embodiment 1, make open box mold;

[0056] 2. Take out the mold at high temperature, put 24.72g of alkali-free glass fiber powder, 3.71g of boric acid and 3.71g of limestone powder into the mold, and the amount of foam glass batching materials should not exceed half of the mold to ensure the resulting foam The glass will not protrude beyond the glass-ceramic box;

[0057] 3. Heat the mold together with the foam glass batch material at 1050°C for 15-60 minutes to foam, then cool down to 650°C for 3 hours after foaming, and then anneal. After annealing, cool the sample to room temperature with the furnace to obtain the box Foam glass / glass-ceramic composite bricks.

[0058] The bulk density and porosity of foam glass in the composite brick products obtained at different foaming times are shown in Table 3 below.

[0059]

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Abstract

The invention discloses a box type foam glass / glass-ceramic composite material capable of being nailed and a preparation method thereof. The composite material comprises a box body with an opening formed in the top end, wherein the box body is made of glass-ceramic plates; the box body is filled with foam glass. The box type foam glass / glass-ceramic composite material capable of being nailed has the advantages that a special mold, an isolation agent or isolation paper used for conventional foam glass production is not needed; the annealing time is reduced; a demoulding process is omitted. The obtained composite material can be prepared into a composite brick or a composite plate; in the use process, moisture absorption and dampness absorption cannot easily occur; the moisture absorption and dampness absorption defects are eliminated; the surface of the composite material is high-intensity glass-ceramic plates, the direct decoration on the surface can be performed, and the direct nailing can also be performed, so that objects can be fixed on the box type foam glass / glass-ceramic composite material or the box type foam glass / glass-ceramic composite material can be fixed on other objects, and the use is convenient.

Description

technical field [0001] The invention relates to a foam composite material, in particular to a pinned box-type composite material composed of foam glass and a glass-ceramic plate and a preparation method thereof, belonging to the technical field of building materials. Background technique [0002] Waste glass fiber is the waste wire and waste products produced in the glass production process. Due to its fiberization and the presence of impurities such as surface sizing agents, it is difficult to directly reuse it in glass production. At present, the methods and ways of recycling waste glass fibers are relatively limited. There have been reports such as: using waste glass fibers to prepare foam glass, ceramic glazed glazed tiles, mosaics, etc. [0003] Foam glass is a glass material with a large number of closed or connected pores inside. It is a good thermal insulation and sound absorption and noise reduction material. Part of the foamed glass crystallizes simultaneously du...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04C1/42C03C10/00C03C11/00
CPCC03C10/00C03C11/007E04C1/42
Inventor 刘世权高录王鹏飞李贤松
Owner UNIV OF JINAN