Penicillin fermentation production process multi-model monitoring system based on near infrared spectroscopy technology

A technology of near-infrared spectroscopy and penicillin fermentation, applied in the field of online detection of near-infrared spectroscopy of liquid fermentation, can solve the problems of unguaranteed accuracy, difficult real-time online detection, and difficult detection of instruments, so as to improve the level of automation, save investment costs, The effect of improving accuracy

Active Publication Date: 2017-05-10
JIANGNAN UNIV
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Problems solved by technology

However, it is difficult to carry out real-time online detection of the important parameters of the fermentation process, such as the sugar content, nitrogen content, cell concentration, and penicillin product concentration of the fermentation broth.
Although major companies have developed optical instruments such as refractometers and turbidimeters, due to the complex composition of the fermentation broth in the fermentation environment, it is difficult for the above instruments to perform effective detection, and the accuracy cannot be guaranteed

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  • Penicillin fermentation production process multi-model monitoring system based on near infrared spectroscopy technology
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  • Penicillin fermentation production process multi-model monitoring system based on near infrared spectroscopy technology

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Embodiment Construction

[0026] In the following, the present invention will be further described and explained in conjunction with the accompanying drawings and examples, so that those skilled in the art can better understand the present invention.

[0027] figure 1 The hardware structure diagram of the system described in the present invention is provided, and its working principle is: the spectrometer is connected with the industrial computer through a dedicated USB interface, and connected with the PLC through the RS232 port; the PLC and the industrial computer are also connected through the RS232 port to realize mutual communication . The optical fiber probe equipped with the spectrometer is inserted into the middle of the fermenter tank 30cm, and equipped with a flushing device. PT100 thermal resistance is used for temperature detection, equipped with a corresponding temperature transmitter, the output signal is 4-20mA, a total of three channels, which are the temperature of the fermentation ta...

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Abstract

The invention discloses a penicillin fermentation production process multi-model monitoring system based on a near infrared spectroscopy technology, and belongs to the crossing field of near infrared spectroscopy and penicillin process monitoring. A multi-model analysis method based on the near infrared spectroscopy technology realizes the real-time on-line detection and monitoring on biochemical indexes of fermentation liquid biomass, sugar content, nitrogen content, penicillin concentration and the like in the penicillin fermentation process; the precise value and change trends can be obtained. According to the technical scheme provided by the invention, the penicillin fermentation monitoring system comprises a hardware device consisting of a near infrared spectrograph, a PLC (programmable logic controller) and an industrial personal computer, and a software part consisting of a distinguishing model, a regression model and the like formed by a chemical metrology method. Each part works in a cooperated way; the structure is clear; the system is complete; the automation degree of the penicillin fermentation process can be well improved.

Description

[0001] 1. Technical field [0002] The invention relates to the technical field of on-line detection of liquid fermentation near-infrared spectra, in particular to a system for collecting fermentation liquid spectra online with a near-infrared spectrometer and monitoring the process with multiple measurement sub-models for the penicillin fermentation process. [0003] 2. Background technology [0004] Penicillin is a β-lactam antibiotic, which is a metabolite during the growth of Penicillium. Penicillin can inhibit transpeptidase, prevent the mucopeptide cross-linking in the synthesis of bacterial cell walls, and hinder the synthesis of bacterial cell walls, thereby inhibiting bacterial growth. grow. Penicillin has been used clinically since the 1840s, saving hundreds of millions of lives. In 1997, the total production of penicillin worldwide reached 38,000 tons. Penicillin can not only be used for oral administration and injection, but also can be used as a raw material for ...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/3577G01N21/359
CPCG01N21/3577G01N21/359G01N2021/3595
Inventor 刘飞尹燕燕陈鑫
Owner JIANGNAN UNIV
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