Process for micro foaming of assembly type building light wallboard

A light-weight wallboard and construction technology, applied in the field of building materials, can solve the problems of easy cracks, short installation period, poor heat insulation, etc., to improve the ability to resist changes in temperature difference, high early strength and later strength, increase resistance The effect of crack performance

Inactive Publication Date: 2017-07-21
西藏藏建科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the wall panels are generally made of bricks, and the construction period is long. At present, some wall panels for internal partitions generally use light steel keels in the middle, and gypsum boards on both sides. High-grade partition walls, that is, add sound insulation in the middle of the gypsum boards. Cotton and other materials, although this kind of wallboard has a low capacity, its sound insulation effect is not very good, its heat insulation is very poor, and its service life is relatively short. The load-bearing capacity of the board wall is low, and the popular wall-mounted TVs are more dangerous to hang on
[0004] In view of the above phenomenon, the patent CN 103058702 A discloses a preparation method of lightweight wallboard, mixing and stirring inorganic gelling material, light insulation filler, mineral powder and water for 1-2 minutes, and then putting the fiber reinforcement material into the stirring 1-2 minutes, then put the waterproofing agent in and stir for 1-2 minutes, then beat the physical foaming agent into the foam and put it into the stirring for 0.5-1 minute, then pour the stirred slurry into the formwork, roll it on Rest at 20-30°C for 24 hours, then remove the mold, and place it at room temperature for more than 7 days after demoulding. The present invention can use polystyrene particles obtained by crushing discarded polystyrene boards as thermal insulation fillers, and use crop straw It is a fiber reinforced material with a wide range of raw materials and low cost, energy saving and environmental protection, and realizes waste recycling. At the same time, the wallboard can be made by the foundry, with fast forming, extremely short installation cycle, long service life, heat insulation and sound insulation, and is not afraid of water. ; but this preparation process still has certain shortcomings: the crack resistance of the lightweight wallboard made by this preparation process is low, and cracks are easy to occur; the lightweight wallboard often leaks during use, especially in rainy weather phenomenon, which seriously affects and restricts the application of lightweight wall panels, especially not suitable for prefabricated buildings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] The micro-foaming process of light-weight wallboards for prefabricated buildings in this embodiment, the micro-foaming process includes the following steps:

[0037] (1) Preparation of slurry: Take 600kg of ordinary Portland cement with a strength grade of 42.5, 20kg of ceramsite, 50kg of cinder, 80kg of fly ash and 10kg of polyester fiber with a length of 4cm and a diameter of 20μm in a mixer 1,000kg of water, 30kg of polystyrene lightweight insulation filler, 6kg of coconut shell cellulose with a length of 12cm and a diameter of 200μm, 0.2kg of cement reinforcing agent and 0.8kg of curing agent, and stir evenly; then 0.3kg of cement foaming agent is beaten into foam, added to the mixer and stirred, and stirred evenly to obtain slurry;

[0038] (2) Foaming: Send the slurry in step (1) into a high-pressure foaming machine for foaming. The foaming temperature is 26°C and the pressure is 1.6MPa to obtain foaming slurry. Pour the foaming slurry into the fabric In machine,...

Embodiment 2

[0043] The micro-foaming process of light-weight wallboards for prefabricated buildings in this embodiment, the micro-foaming process includes the following steps:

[0044] (1) Preparation of slurry: Take 700kg of ordinary Portland cement with a strength grade of 42.5, 15kg of ceramsite, 35kg of cinder, 55kg of fly ash and 8kg of polyester fiber with a length of 4cm and a diameter of 20μm in a mixer 800kg of water, 40kg of polystyrene lightweight thermal insulation filler, 8kg of coconut shell cellulose with a length of 12cm and a diameter of 200μm, 0.4kg of cement reinforcing agent and 1kg of solidification agent, and stir evenly; then 0.1kg of cement foaming agent is foamed out, added to the mixer and stirred, and stirred evenly to obtain slurry;

[0045] (2) Foaming: send the slurry in step (1) into a high-pressure foaming machine for foaming, the foaming temperature is 30°C, and the pressure is 2MPa to obtain foaming slurry, and pour the foaming slurry into the distributio...

Embodiment 3

[0050] The micro-foaming process of light-weight wallboards for prefabricated buildings in this embodiment, the micro-foaming process includes the following steps:

[0051] (1) Preparation of slurry: Take 650kg of ordinary Portland cement with a strength grade of 42.5, 18kg of ceramsite, 42kg of cinder, 68kg of fly ash and 9kg of polyester fiber with a length of 4cm and a diameter of 20μm in a mixer In the mixer, pre-stir evenly; then add 900kg of water, 35kg of polystyrene lightweight insulation filler, 7kg of coconut shell cellulose with a length of 12cm and a diameter of 200μm, 0.3kg of cement reinforcing agent and 0.9kg of curing agent, and stir evenly; then 0.2kg of cement foaming agent is foamed out, added to the mixer and stirred, and stirred evenly to obtain slurry;

[0052] (2) Foaming: Send the slurry in step (1) into a high-pressure foaming machine for foaming. The foaming temperature is 28°C and the pressure is 1.8MPa to obtain foaming slurry. Pour the foaming slur...

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Abstract

The invention relates to a process for micro foaming of an assembly type building light wallboard. The process for micro foaming comprises a step (1) of slurry preparation, wherein the slurry is prepared from 600-700 weight parts of ordinary Portland cement, 15-20 weight parts of ceramsite, 35-50 weight parts of coal cinder, 55-80 weight parts of fly ash, 8-10 weight parts of polyester fiber, 800-1000 weight parts of water, 30-40 weight parts of light thermal-insulating filler, 6-8 weight parts of cocoanut cellulose, 0.2-0.4 weight parts of cement enhancer, 0.8-1 weight part of curing agent and 0.1-0.3 weight part of cement foaming agent; a step (2) of foaming; a step (3) of preparation of anti-cracking gridding cloth; a step (4) of solidification forming; and a step (5) of aftertreatment. The process for micro foaming of the assembly type building light wallboard has the advantages that the light materials such as the ceramsite and the cocoanut cellulose are adopted and prepared into the light wallboard high in combination property together with the ordinary Portland cement, the coal cinder, the fly ash and other auxiliaries according to a certain proportion.

Description

technical field [0001] The invention belongs to the technical field of building materials, in particular to a light-weight wallboard for prefabricated buildings [0002] micro-foaming process. Background technique [0003] At present, the wall panels are generally made of bricks, and the construction period is long. At present, some wall panels for internal partitions generally use light steel keels in the middle, and gypsum boards on both sides. High-grade partition walls, that is, add sound insulation in the middle of the gypsum boards. Cotton and other materials, although this kind of wallboard has a low capacity, its sound insulation effect is not very good, its heat insulation is very poor, and its service life is relatively short. The load-bearing capacity of the board wall is low, and it is dangerous to hang the wall-mounted TVs that are popular now. [0004] In view of the above phenomenon, the patent CN 103058702 A discloses a preparation method of lightweight wal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B38/10C04B111/28C04B111/34C04B111/40C04B111/52
CPCC04B28/04C04B38/10C04B2111/00612C04B2111/28C04B2111/343C04B2111/40C04B2111/52C04B2201/20C04B2201/32C04B2201/50C04B18/027C04B18/10C04B18/08C04B16/0683C04B18/248C04B16/08C04B2103/0068
Inventor 沈焱
Owner 西藏藏建科技股份有限公司
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