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Modified epoxy resin for solvent-free copper-clad plate manufacturing procedure as well as preparation and application thereof

A technology of epoxy resin and liquid epoxy resin, which is applied in the field of modified epoxy resin for solvent-free copper-clad laminate manufacturing process, its preparation and application, and can solve the problem of insufficient performance, viscosity glass transition temperature, insufficient bonding performance, etc. problem, to achieve the effect of good adhesion, high glass transition temperature and low viscosity

Inactive Publication Date: 2017-07-28
ZHUHAI HONGCHANG ELECTRONICS MATERIAL +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the currently developed solvent-free epoxy resins often have performance deficiencies, which are mainly reflected in the deficiencies in viscosity (or softening point), glass transition temperature, bonding performance, etc.

Method used

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  • Modified epoxy resin for solvent-free copper-clad plate manufacturing procedure as well as preparation and application thereof
  • Modified epoxy resin for solvent-free copper-clad plate manufacturing procedure as well as preparation and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~3

[0031] Embodiment 1~3, carry out according to the following steps:

[0032] Reaction of liquid bisphenol A type epoxy resin (epoxy equivalent of 170-175g / eq) (65-67)g and tetrabromobisphenol A (33-35)g at 170-180°C for 2-3 hours to obtain Modified epoxy resin. The physical properties of the finished product: the epoxy equivalent is 370-400g / eq, the bromine content is 19.5-20.5%, and the softening point is 60-65°C. Mix 100 parts by weight of the finished product, 2.5-3.5 parts by weight of the curing agent dicyandiamide and 0.001-2 parts by weight of the accelerator 2. methylimidazole in a mixing tank at 100-110°C, and then coat it on the glass fiber cloth , sent to a 170°C oven to bake into a prepreg, stacked the prepregs according to the thickness requirements, and sent them to a mill press at 170-190°C for compression molding. Embodiment 1~3 prepares the component consumption of modified epoxy resin as shown in the following table 1:

[0033] Table 1 (component dosage uni...

Embodiment 4~6

[0037] Liquid bisphenol A type epoxy resin (epoxy equivalent is 170 ~ 175g / eq) (46 ~ 52) g, high bromine epoxy resin (tetrabromobisphenol A epoxy resin, bromine content is 48 ~ 52%) (Epoxy equivalent is 380-400g / eq) (38-40) g, isocyanate MDI (10-15) g reacted at 160-170 °C for 3-4 hours to obtain a modified epoxy resin, and the physical properties of the obtained product: ring The oxygen equivalent is 330-400g / eq, the bromine content is 18.5-19.5%, and the softening point is 40-50°C. Repeat the making of the prepreg and the laminate in Example 1, replacing the curing agent dicyandiamide with phenolic resin. Embodiment 4~6 prepares the component consumption of modified epoxy resin as shown in the following table 2:

[0038] Table 2 (component dosage unit is g)

[0039] components Example 4 Example 5 Example 6 Liquid bisphenol A epoxy resin 46 48 52 High Brominated Epoxy Resin 38 39 40

[0040] After testing, the Tg of the plates obtained in...

Embodiment 7~9

[0042] React phenol novolac epoxy resin (softening point 20-30°C) (78-84g), reactive phosphorus compound DOPO (15-20g), tetraphenol ethane resin (1-2g) at 170-180°C for 2- After 3 hours, the modified epoxy resin is obtained, and the physical properties of the obtained finished product are as follows: the epoxy equivalent is 250-300g / eq, the phosphorus content is 2.0-2.8%, and the softening point is 60-70°C. Repeat the making of the prepreg and the laminate in Example 1. Embodiment 7~9 prepares the component consumption of modified epoxy resin as shown in the following table 3:

[0043] Table 3 (component dosage unit is g)

[0044] components Example 7 Example 8 Example 9 Phenol Novolac Epoxy Resin 78 80 84 reactive phosphorus compounds 15 18 20 tetraphenol ethane resin 2 1 1

[0045] After testing, the Tg of the plates obtained in Examples 7-9 is 150°C, and the flame retardancy reaches UL-94-V0. The properties are detailed in Table...

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Abstract

The invention provides modified epoxy resin for a solvent-free copper-clad plate manufacturing procedure as well as preparation and application thereof. The modified epoxy resin is obtained by carrying out addition reaction on epoxy resin and at least one of the following other raw materials; the epoxy resin includes at least one of liquid-state epoxy resin, medium and high molecular weight epoxy resin, multifunctional epoxy resin, tetrafunctional phenol formaldehyde epoxy resin and high bromine epoxy resin; and the other raw materials include at least one of an epoxy diluent, tetrabromobisphenol A, isocyanate, tetraphenol ethane resin, a reactive phosphorus-containing compound and bisphenol A. The obtained modified epoxy resin has the characteristics of no solvent, low viscosity, high Tg and good binding property and can meet an environment-friendly solvent-free copper-clad plate manufacturing procedure in the future; and the characteristics of the manufactured plate are equivalent to the characteristics of a plate obtained by adopting an existing solvent type manufacturing procedure.

Description

technical field [0001] The invention relates to the preparation of an epoxy resin for a solvent-free copper-clad laminate process and a preparation method and application of a prepreg. Background technique [0002] Volatile organic compounds (volatile organic compounds, VOCs) are one of the main sources of air pollutants, especially smog. [0003] Organizations such as the World Health Organization define VOCs as a general term for organic compounds with a melting point lower than room temperature and a boiling point between 323.15 and 533.15K at standard atmospheric pressure, such as benzene, toluene, xylene, and naphthalene. VOCs come from petrochemical, pharmaceutical, printing, shoemaking, automobile manufacturing, electronics manufacturing and other industries. As a veritable manufacturing country, my country's VOCs emissions undoubtedly rank first in the world, exceeding 20 million tons per year. Although in recent years, the country has continuously introduced relev...

Claims

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Application Information

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IPC IPC(8): C08G59/14C08L63/00C08K7/14B32B17/12B32B33/00
CPCC08G59/1438B32B17/067B32B33/00B32B2255/02B32B2255/26B32B2262/101B32B2457/08C08G59/1477C08G59/1488C08K7/14C08L63/00
Inventor 江胜宗林仁宗吴永光
Owner ZHUHAI HONGCHANG ELECTRONICS MATERIAL