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Preparation process of submerged arc welding agent for gas station underground petroleum pipe

A technology of oil pipeline and submerged arc flux, which is applied in the direction of manufacturing tools, welding equipment, metal processing equipment, etc., can solve the problems that cannot be solved in the welding of buried oil pipelines, and achieve good performance effects

Pending Publication Date: 2017-10-03
江苏龙麒橡塑有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are few welding materials that can meet high-performance and high-efficiency welding, so it is necessary to develop a mature product that can meet high-efficiency welding and excellent performance
The application number is 201510281791.4, and the title of the invention is: A preparation method of submerged arc welding flux for petroleum pipelines. The preparation method of this patent can obtain products that basically meet various properties, but the applicant found that the submerged arc welding flux prepared by this preparation method Flux still won't solve welding problems for buried oil pipelines at gas stations

Method used

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  • Preparation process of submerged arc welding agent for gas station underground petroleum pipe

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Comparison scheme
Effect test

Embodiment 1

[0012] Embodiment 1: a kind of preparation technology of submerged arc welding flux for underground petroleum pipeline of gas station, comprises the following steps:

[0013] In the first step, 1 g of cetylpyridinium chloride, 4 g of diacetone acrylamide, 2 g of polystyrene, 3 g of silicon dioxide, and 18 g of aluminum oxide are added to a blender and mixed and stirred evenly. The stirring time is 10 minutes and the stirring temperature is 30 °C, mixture A was obtained;

[0014] In the second step, transfer the mixture A into the reactor, add 4g of hydroxyethyl methacrylate and 3g of methylpyrrolidone, heat to 50°C under vacuum, stir for 20 minutes, then naturally cool to 55°C, and then add an appropriate amount of Calcium oxide, heat up to 70°C again, while keeping the vacuum constant at 1.3, stir for 30 minutes, drop to normal temperature, and obtain mixture B;

[0015] In the third step, 2 g of ethyl acetate and 3 g of tetrahydrofuran were added to mixture B, heated to 60°...

Embodiment 2

[0018] Embodiment 2: a preparation process of submerged arc welding flux for buried oil pipelines in gas stations, comprising the following steps:

[0019] In the first step, 2 g of cetylpyridinium chloride, 4 g of diacetone acrylamide, 3 g of polystyrene, 5 g of silicon dioxide, and 22 g of aluminum oxide are added to the mixer and mixed evenly. The stirring time is 22 minutes and the stirring temperature is 33 °C, mixture A was obtained;

[0020] In the second step, transfer the mixture A into the reactor, add 5g of hydroxyethyl methacrylate and 4g of methylpyrrolidone, heat to 55°C under vacuum, stir for 23 minutes, then naturally cool to 59°C, and then add an appropriate amount of Calcium oxide, heat up to 75°C again, while keeping the vacuum constant at 1.33MPa, stir for 39 minutes, and lower to normal temperature to obtain mixture B;

[0021] In the third step, 3 g of ethyl acetate and 5 g of tetrahydrofuran were added to mixture B, heated to 68° C. and stirred for 36 m...

Embodiment 3

[0024] Embodiment 3: A kind of preparation technology of submerged arc welding flux for buried petroleum pipeline in gas station, comprises the following steps:

[0025] In the first step, 3 g of cetylpyridinium chloride, 5 g of diacetone acrylamide, 5 g of polystyrene, 6 g of silicon dioxide, and 26 g of aluminum oxide are added to a blender and mixed evenly. The stirring time is 25 minutes and the stirring temperature is 40 °C, mixture A was obtained;

[0026] In the second step, transfer the mixture A into the reactor, add 6g of hydroxyethyl methacrylate and 4.2g of methylpyrrolidone, heat to 60°C under vacuum, stir for 25 minutes, then naturally cool to 65°C, and then add Appropriate amount of calcium oxide, heat up to 80°C again, while keeping the vacuum constant at 1.5MPa, stir for 45 minutes, drop to room temperature, and obtain mixture B;

[0027] In the third step, 4 g of ethyl acetate and 6 g of tetrahydrofuran were added to mixture B, heated to 60° C. and stirred f...

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Abstract

The invention discloses a preparation process of a submerged arc welding agent for a gas station underground petroleum pipe. The preparation process comprises the following steps: cetylpyridinium chloride, diacetone acrylamide, polystyrene, silicon dioxide and aluminum oxide are added in a mixer for uniform mixing to obtain a mixture A; the mixture A is transferred into a reactor; hydroxyethyl methylacrylate and methyl pyrrolidone are added; then, the temperature is naturally lowered to 55-65 DEG C; a proper amount of calcium oxide is added to obtain a mixture B; ethyl acetate and tetrehydrofuran are added in the mixture B, are heated to 60-70 DEG C, are stirred by 30-40 minutes, and are finally crushed after drying to obtain a mixture C; and (4), the mixture C is added in a reaction kettle; and aluminum oxide, sodium oxide, sodium peroxide and fluorite are added to heat to 60-70 DEG C under vacuum conditions to obtain the submerged arc welding agent for the petroleum pipe. The submerged arc welding agent for high-strength petroleum pipe with excellent performance indexes is obtained through selecting specific components by specific preparation method.

Description

technical field [0001] The invention relates to a preparation process of submerged arc welding flux for buried petroleum pipelines in gas stations. Background technique [0002] Submerged arc welding (including submerged arc surfacing and electroslag surfacing, etc.) is a method in which the arc burns under the flux layer for welding. Its inherent advantages such as stable welding quality, high welding productivity, no arc light and little smoke make it the main welding method in the manufacture of important steel structures such as pressure vessels, pipe section manufacturing, and box-shaped beams and columns. In recent years, although many new welding methods with high efficiency and high quality have appeared successively, the application field of submerged arc welding has not been affected in any way. From the point of view of the weight share of deposited metal by various fusion welding methods, submerged arc welding accounts for about 10%, and it has not changed much ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/40B23K35/36
CPCB23K35/40B23K35/3613B23K35/3615
Inventor 朱政鹏
Owner 江苏龙麒橡塑有限公司