Special material for cleaning plastic screw extruder and preparation method

A plastic screw and extruder technology, applied in chemical instruments and methods, organic non-surface-active cleaning compositions, inorganic non-surface-active cleaning compositions, etc., can solve the problems of difficult to produce shear and friction, reduced screw cleaning effect, The problem of high fluidity of cleaning agent can achieve the effect of promoting peeling, stable bonding peeling and shear friction, and high cleaning efficiency

Active Publication Date: 2017-11-24
扬州聚晶塑化有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The resin contained in the existing cleaning agent has different melting flow at different temperatures. If the residue at a high temperature is cleaned, the screw needs to be raised to a high temperature, which can easily cause the cleaning agent to have too high fluidity, and it is difficult to generate shear and friction. The cleaning effect of the screw is reduced, and even the high temperature causes the cleaning agent to fail or decompose, resulting in fouling of the secondary screw

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] 1) Disperse 40 parts by weight of zirconia ceramic microspheres with a diameter of 100-500 μm, 10 parts by weight of a release agent, and 3 parts by weight of a sodium silicate activator with a modulus of 4 in a high-speed mixer to obtain a premixed Material; wherein the stripping agent is prepared by the following method: in the reaction kettle, the particle size is 0.1-0.5mm, the appearance is the quartz sand with the shell-shaped fracture polygonal shape, the dicarboxylic acid and the persulfate are stirred evenly, and the reaction The temperature of the kettle is constant at 100-110°C, the stirring speed is 400rpm, and the pressure is 1.5MPa. Then, during the stirring process of the reactor, the pre-prepared tetrafluoroethylene emulsion is sprayed into the reactor at high pressure, and the tetrafluoroethylene emulsion initiates polymerization. A polytetrafluoroethylene coating layer is formed on the surface of the quartz sand, and further spray drying is used to obta...

Embodiment 2

[0042] 1) Disperse 50 parts by weight of alumina ceramic microspheres with a diameter of 100-500 μm, 15 parts by weight of a release agent, and 4 parts by weight of a sodium silicate activator with a modulus of 5 in a high-speed mixer to obtain a premixed Material; the stripping agent is prepared by the following method: in the reaction kettle, the particle size is 0.1-0.5mm, and the appearance is the quartz sand with the shell-like fracture polygonal shape, dicarboxylic acid and persulfate are stirred evenly, and the reaction The temperature of the kettle is constant at 100-110°C, the stirring speed is 500rpm, and the pressure is 2.0MPa. Then, during the stirring process of the reactor, the pre-prepared tetrafluoroethylene emulsion is sprayed into the reactor at high pressure, and the tetrafluoroethylene emulsion initiates polymerization. A polytetrafluoroethylene coating layer is formed on the surface of the quartz sand; further use of spray drying to obtain polygonal particl...

Embodiment 3

[0047] 1) Disperse 60 parts by weight of silicon carbide ceramic microspheres with a diameter of 100-500 μm, 10 parts by weight of a release agent, and 5 parts by weight of a sodium silicate activator with a modulus of 4 in a high-speed mixer to obtain a premixed Material; the stripping agent is prepared by the following method and poured into the reactor, the particle size is 0.1-0.5mm, the appearance is the quartz sand with the shell-shaped fracture polygonal shape, dicarboxylic acid and persulfate, and the temperature of the reactor is kept constant. At 100-110°C, the stirring speed is 800rpm, and the pressure is 1.5MPa. Then, during the stirring process of the reactor, the pre-prepared tetrafluoroethylene emulsion is sprayed into the reactor at high pressure, and the tetrafluoroethylene emulsion initiates polymerization. On the surface of the quartz sand Form a polytetrafluoroethylene coating layer; further use spray drying to obtain polygonal particles formed by coating po...

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Abstract

The invention relates to the field of functional plastic, and specifically relates to a special material for cleaning a plastic screw extruder and a preparation method. A thermoplastic elastomer is used as a carrier; through compounding a ceramic micro-sphere, a poly-prismatic particulate stripper, which is prepared from polytetrafluoroethylene clad quartz sand, and an activator, the high-efficiency stripping and cleaning on a scale deposit and a residue in the screw extruder are realized; the special material is not only high in cleaning efficiency, but also avoids the damage of high-shearing grinding to a screw. Particularly, the special material is mainly prepared from inorganic matters, keeps stable melt viscosity at both a high temperature and a low temperature, generates stable adhesive stripping and shearing friction to the screw, and has favorable adhesive stripping performance and frictional scraping performance on the scale deposit and the residue in the screw when being used; meanwhile, special plastic can be repeatedly used, has favorable anti-degradation performance and anti-oxidation performance; especially, the special plastic is used for similarly better removing the scale deposit of the screw for processing complicated components of modified plastic, high-viscosity plastic, cross-linked rubber and the like by utilizing the stripping property and the viscoelastic property of the special plastic.

Description

technical field [0001] The invention relates to the field of functional plastics, in particular to a special material for cleaning a plastic screw extruder and a preparation method thereof. Background technique [0002] With the rapid development of polymer science and technology, society has higher and higher requirements for polymer materials. It is usually necessary to modify polymer materials by alloying, blending, cross-linking, and compounding methods in order to maximize the properties of polymers. In particular, the existing functional plastics and functional rubbers are developing toward high specific strength, high specific modulus, and high toughness. The added functional modifiers not only put forward higher requirements for the processing equipment screw extruder, but also It is easy to carbonize and stick in the screw extruder, and the composition is complex, so it is difficult to simply clean it with conventional clean plastic. Moreover, the existing screw e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L75/04C08L53/02C08L77/12C08K9/04C08K7/00C08K5/134C08K3/38C08K7/24C08K7/26C08K3/34C11D7/24C11D7/26C11D7/32C11D7/30C11D7/14C11D7/20C11D7/40C11D7/02C11D7/10C11D7/60B29C47/08
CPCB29C48/2715C08K3/34C08K3/38C08K5/1345C08K7/00C08K7/24C08K7/26C08K9/08C08K2003/387C08K2201/003C08L2207/04C11D3/3707C11D3/3715C11D3/3719C11D3/3749C11D7/00C11D7/02C11D7/10C11D7/14C11D7/20C11D7/40C08L75/04C08L53/02C08L77/12
Inventor 陈庆曾军堂
Owner 扬州聚晶塑化有限公司
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