Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation method of textile metallization

A textile and metallization technology, which is applied in the field of textile metallization preparation, can solve problems such as quality uncertainty, difficulty in controlling the stability of chemical plating solution, and high price, and achieve the effects of improving efficiency, reducing production costs, and reducing waste gas

Pending Publication Date: 2018-03-20
湖南省凯纳方科技有限公司
View PDF12 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Electroless plating requires the use of expensive palladium chloride, but because the stability of the chemical plating solution is difficult to control, it will bring quality uncertainty in large-scale production; direct vacuum coating on the surface of textiles, due to the formation of shielding at the intersection of textiles, There will be plating vacancies in the shielded parts, so more metal needs to be deposited during electrodeposition to cover the intersection parts to form a complete metal film layer. Based on 80um textiles, the metallized textiles with a square rent of 0.03 ohms can be achieved. Electroless plating plus electroplating requires 23g / m 2 , Vacuum plating requires 28g / m 2

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0021] The invention provides a method for preparing textile metallization, which specifically comprises the following steps:

[0022] (1) Coarsening: use the woven fabric of chemical fiber formed by warp weft weaving or knitting as the textile, and then according to the specific type of chemical fiber, choose to immerse in hydrochloric acid or sodium hydroxide solution for roughening until the surface is microscopically rough;

[0023] (2) Neutralization: After the roughened textiles in step (1) are washed with water, they are selected to be immersed in sodium hydroxide or sulfuric acid solution for neutralization according to the specific category of chemical fibers;

[0024] (3) Colloidal solution impregnated with metal ions: After the textiles neutralized in step (2) are washed again, immerse in the colloidal solution containing metal ions for 0.5-1.5 minutes, after the surface absorbs the colloid, dry and solidify for 45-50 hours , temperature 80~100 ℃; The colloidal solu...

Embodiment 1

[0032] Embodiment 1 adopts aqueous polyurethane resin as the processing method of colloidal solution, and concrete method is as follows:

[0033] Textiles woven with polyester filaments were treated with 20 wt% sodium hydroxide solution at 30°C for 5 minutes, washed with water, neutralized with 5 wt% sulfuric acid solution for 1 min, and then cleaned.

[0034] Immerse the cleaned polyester woven cloth into the colloidal solution containing metal ions for 1min. Each liter of colloidal solution contains 20wt% polyurethane water-based resin, dispersant-gul glue 2g, and stannous chloride 0.1g. After the surface of the polyester woven cloth absorbs the colloid , Take out to dry and cure, curing time 48h, temperature 100 ℃. At this time, the intersection of the woven cloth forms a bond.

[0035] Put the prepared polyester woven cloth into a magnetron sputtering coating machine for nickel plating of 50nm, with a square resistance of 50-200Ω.

[0036] Electrodeposit 1.5um copper, ab...

Embodiment 2

[0037] Embodiment 2 adopts water-based acrylic resin as the processing method of colloidal solution, and concrete method is as follows:

[0038] Textiles woven with nylon filaments were treated with 5 wt% hydrochloric acid solution at 50°C for 1 min, washed with water, neutralized with 5 wt% sodium hydroxide solution for 1 min, and then cleaned.

[0039] Immerse the cleaned nylon woven cloth into the colloidal solution containing metal ions for 1min. Each liter of the colloidal solution contains 25wt% acrylic acid water-based resin, dispersant-polyacrylamide 2g, and hydroxynickel powder. After the surface of the nylon woven cloth absorbs the colloid, take it out Drying and curing, curing time 48h, temperature 80 ℃. At this time, the intersection of the woven cloth forms a bond.

[0040] Put the prepared nylon woven cloth into a vacuum ion coating machine to plate stainless steel with a thickness of 50nm and a square resistance of 100-500Ω.

[0041]Electrodeposit 2um copper, ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
electrical resistanceaaaaaaaaaa
electrical resistanceaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the field of textile metallization processing, and specifically discloses a preparation method of textile metallization. According to the method, woven fabrics of chemical fibers formed by warp and weft weaving or knitting are selected, and a textile surface is subjected to roughening, neutralizing, immersing in a metal ion-containing colloidal solution, and solidifying toform a material containing a solidified layer of metal ion colloid on the surface, and then vacuum coating and metal electrodepositing are conducted to form an all-directional conductive textile. After a cross-section of the textile is bonded, a metal coating is formed to form an all-round conductor. The method utilizes a bonding effect of a metal ion-containing colloidal solution to fill gaps caused by shielding of the cross-section of the textile, so that subsequent metallization processing can reduce the amount of metal used, improve production efficiency, save metal resources and reducesenergy consumption.

Description

technical field [0001] The invention belongs to the field of textile metallization processing, and in particular relates to a preparation method of textile metallization. Background technique [0002] At present, with the rapid development of smart display technology, soft conductive shielding materials with light weight and thin thickness have become the direction of demand for smart devices. Traditional metallized textiles are the main varieties of soft electromagnetic shielding, mainly through roughening, sensitization, electroless plating and then electroplating on the surface of textile materials, and direct vacuum coating on the surface of textiles and then electroplating. Electroless plating requires the use of expensive palladium chloride, but because the stability of the chemical plating solution is difficult to control, it will bring quality uncertainty in large-scale production; direct vacuum coating on the surface of textiles, due to the formation of shielding at...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06M11/83D06M11/38D06M15/564D06M15/03D06M11/11D06M15/263D06M15/285D06M15/55D06M15/693D06M101/32D06M101/34D06M101/20
CPCD06M11/11D06M11/38D06M11/83D06M15/03D06M15/263D06M15/285D06M15/55D06M15/564D06M15/693D06M2101/20D06M2101/32D06M2101/34
Inventor 夏祥华何志能
Owner 湖南省凯纳方科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products