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Ultrasonic wave alkali leaching and compression acid leaching combined electrolytic aluminum waste cathode carbon block treatment method

A waste cathode carbon block and combined treatment technology, which is applied in chemical instruments and methods, carbon compounds, inorganic chemistry and other directions, can solve the problem that the environmental pollution of electrolytic aluminum waste cathode carbon block has not been effectively solved, the product added value is low, and the processing cost is high. problems, to achieve the effects of significant environmental protection and economic benefits, significant economic value, and low energy consumption

Inactive Publication Date: 2018-03-30
CHONGQING YUANDA CATALYST MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] Although there are many recovery and treatment processes for aluminum electrolysis waste cathode carbon blocks, most of them have not been widely used in industrial applications, mainly because these processes have some disadvantages, such as high processing costs, complex processes, serious equipment corrosion, and product added value. Low, high pressure on environmental protection, high energy consumption, etc.
Therefore, domestic electrolytic aluminum waste cathode carbon blocks are mainly landfilled or stockpiled, and the environmental pollution problem of electrolytic aluminum waste cathode carbon blocks has not been effectively resolved.

Method used

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  • Ultrasonic wave alkali leaching and compression acid leaching combined electrolytic aluminum waste cathode carbon block treatment method

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Effect test

Embodiment 1

[0036] A method for combined treatment of electrolytic aluminum waste cathode carbon blocks by ultrasonic alkaline leaching and pressure acid leaching, the process flow of the method is as follows figure 1 As shown, the details are as follows:

[0037] (1) Crushing and grinding: First, the electrolytic aluminum waste cathode carbon block is crushed to a particle size of 2 cm, and then the electrolytic aluminum waste cathode carbon block with a particle size of 2 cm is ground into waste cathode carbon powder, waste cathode carbon In the powder, those with a particle size of 0.075 mm accounted for 80 wt%. ;

[0038](2) Ultrasonic alkaline leaching: first add the waste cathode carbon powder obtained in step (1) into a sodium hydroxide solution with a mass fraction of 5% according to the mass volume ratio of 1:5 to obtain an alkaline slurry, and then the alkaline The slurry was ultrasonically treated for 30 minutes at an ultrasonic frequency of 80kHz, a power of 400W, and a temp...

Embodiment 2

[0043] A method for combined treatment of electrolytic aluminum waste cathode carbon blocks by ultrasonic alkaline leaching and pressure acid leaching, the process flow of the method is as follows figure 1 As shown, the details are as follows:

[0044] (1) Crushing and grinding: First, the electrolytic aluminum waste cathode carbon block is crushed to a particle size of 2 cm, and then the electrolytic aluminum waste cathode carbon block with a particle size of 2 cm is ground into waste cathode carbon powder, waste cathode carbon In the powder, those with a particle size of 0.075 mm accounted for 90 wt%. ;

[0045] (2) Ultrasonic alkaline leaching: first add the spent cathode carbon powder obtained in step (1) into a sodium hydroxide solution with a mass fraction of 10% according to the mass-volume ratio of 1:5 to obtain an alkaline slurry, and then the alkaline The slurry was ultrasonically treated for 30 minutes at an ultrasonic frequency of 40kHz, a power of 300W, and a te...

Embodiment 3

[0050] A method for combined treatment of electrolytic aluminum waste cathode carbon blocks by ultrasonic alkaline leaching and pressure acid leaching, the process flow of the method is as follows figure 1 As shown, the details are as follows:

[0051] (1) Crushing and grinding: First, the electrolytic aluminum waste cathode carbon block is crushed to a particle size of 2 cm, and then the electrolytic aluminum waste cathode carbon block with a particle size of 2 cm is ground into waste cathode carbon powder, waste cathode carbon In the powder, those with a particle size of 0.15 mm accounted for 80 wt%. ;

[0052] (2) Ultrasonic alkaline leaching: first add the spent cathode carbon powder obtained in step (1) into a sodium hydroxide solution with a mass fraction of 15% according to the mass-volume ratio of 1:5 to obtain an alkaline slurry, and then the alkaline The slurry was ultrasonically treated for 60 minutes at an ultrasonic frequency of 27kHz, a power of 700W, and a tem...

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Abstract

The invention relates to an ultrasonic wave alkali leaching and compression acid leaching combined electrolytic aluminum waste cathode carbon block treatment method and belongs to the technical fieldof comprehensive utilization of aluminum electrolysis solid waste resources. The method comprises the three work procedures of breaking and powder grinding, ultrasonic wave alkali leaching and compression acid leaching. The ultrasonic wave alkali leaching and the compression acid leaching are jointly utilized, so that the ultrasonic wave alkali leaching and the compression acid leaching can act synergistically, a carbon material and fluoride can be separated in a high-efficiency and green mode to be recycled, environmental harm is reduced, environment-friendly benefits and economical benefitsare obvious, and harmless treatment and resource utilization of the electrolytic aluminum waste cathode carbon blocks are achieved. The method is an electrolytic aluminum waste cathode carbon block innocent treatment and resource utilization technology with low energy consumption, high efficiency and high added value.

Description

technical field [0001] The invention belongs to the technical field of comprehensive utilization of aluminum electrolytic solid waste resources, and in particular relates to a method for combined treatment of electrolytic aluminum waste cathode carbon blocks by ultrasonic alkaline leaching and pressurized acid leaching. Background technique [0002] During the production process of aluminum electrolysis, the high-temperature electrolyte penetrates and corrodes the lining material, causing deformation and cracking of the lining structure of the electrolytic cell, and the aluminum liquid and electrolyte in the electrolytic cell leak out from the cracks. Generally, the electrolytic cell will be used for 5 to 6 years. If it is necessary to stop the tank for overhaul, all the waste lining materials taken out are called overhaul slag for short. The overhaul slag mainly includes cathode carbon blocks, cathode paste, refractory bricks, insulation bricks, anti-seepage materials and in...

Claims

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Application Information

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IPC IPC(8): C01B32/205C01B9/08
CPCC01B9/08
Inventor 冉少念刘显彬马灵菊张建刚周林段明华平原吴涛
Owner CHONGQING YUANDA CATALYST MFG