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Waste magnetic core recycling method

A magnetic core and spray granulation technology, applied in the field of magnetic core manufacturing, can solve the problems of insufficient density of products, need high temperature conditions, shorten the service life of electrical appliances, etc., and achieve the effects of excellent electromagnetic performance, lower sintering temperature, and improved product appearance.

Inactive Publication Date: 2018-04-06
ZHONGSHAN DONGCHEN MAGNETIC ELECTRONICS PROD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] This manufacturing method requires the use of a variety of raw materials, and there are two steps that require high temperature conditions for a long time, consuming a lot of energy
[0010] The patent document with the publication number "CN102915821B" discloses a manufacturing method of nickel-zinc soft magnetism. This scheme uses waste magnetic cores, and after the steps of crushing and grinding, adding glue to make granules, pressing and molding, drying and curing, the waste magnetic cores Core remanufacturing, environmental protection and energy saving, but the appearance of the magnetic core obtained by this scheme is more obvious than that of the non-recycled magnetic core. It is easy to see that it is a recycled product, and the product is not dense enough, with too many air molecules. In the middle, an unequal magnetic field will be formed, causing strong and strong interference, causing harm to electronic parts and shortening the service life of electrical appliances

Method used

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Examples

Experimental program
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Embodiment Construction

[0024] A method for remanufacturing a discarded magnetic core, comprising the steps of:

[0025] A. Disposal of waste magnetic cores: Clean the recovered waste magnetic cores, and then pour them into a water ball mill for water ball milling for 12-24 hours to obtain powder. The fineness of the powder is required to be 3-10 μm.

[0026] B. Glue cooking: Heat 92 parts of pure water to 50-55°C in parts by weight, then add 8 parts of PVA grains and stir to raise the temperature to 95°C, continue stirring while heating for 5 hours, stop heating and continue stirring until the temperature drops to 45°C After the temperature is below ℃, it is filtered and packaged to obtain PVA glue.

[0027] C, ultra-fine grinding: add 20-25 parts of pure water and 58-65 parts of the slurry obtained in step A into a vertical sand mill and grind for 20 minutes, and then add 0.2-0.5 parts of dispersant, 0.1-0.35 parts of defoamer, 0.6-1.8 parts of sintering aid and 16-20 parts of the PVA glue obtain...

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PUM

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Abstract

The invention discloses a waste magnetic core recycling method. The waste magnetic core recycling method comprises the following steps: grinding clean waste magnetic cores; preparing PVA glue; mixingmaterials obtained in the two previous steps with an accessory ingredient, and carrying out fine grinding, spray granulation, molding and compressing, sintering and cooling to obtain recycled magneticcores. According to the method, the waste magnetic cores are recycled, the magnetic cores can be recycled in energy conservation and environment protection manners at high temperature in only one step in the manufacturing process, and the accessory ingredient is doped during grinding, so that the sintering temperature is reduced, and the product appearance is further improved. Therefore, the magnetic cores recycled in the method are extremely close to non-recycled magnetic cores in appearance, and are compact internally and excellent in electromagnetic performance.

Description

technical field [0001] The invention relates to a manufacturing method of a magnetic core, in particular to a remanufacturing method of a discarded magnetic core. Background technique [0002] The manufacturing method of magnetic core in the prior art comprises following six steps: [0003] 1. Mixing vibration: mix and vibrate raw materials such as ferric oxide, zinc oxide, nickel oxide, magnesium oxide, copper oxide, and bismuth oxide according to the formula ratio, and mix and grind various raw materials evenly; [0004] 2. False sintering: use the above-mentioned mixed and finely ground mixture for false sintering, the sintering temperature is 900-1100°C, and the sintering time is about 16 hours. The purpose is to make the mixed material semi-ferrite and stabilize the sintering of the product in the subsequent process. shrinkage and reduce product deformation; [0005] 3. Granulation: After secondary ball milling or sand milling, the fake sintered material is granulated...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02
CPCH01F41/0246
Inventor 陈诗煌甘智豪温礼栋倪春林周家容
Owner ZHONGSHAN DONGCHEN MAGNETIC ELECTRONICS PROD CO LTD
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