Casting material and method for fusible mold

A technology of investment casting and raw materials, which is applied in the direction of casting molding equipment, casting molds, casting mold components, etc., can solve the problems of sticking slag on the surface of the billet, complicated casting methods, and affecting the yield of good products, so as to achieve simple casting methods and improve the quality of good products rate, the effect of improving production efficiency

Inactive Publication Date: 2018-04-13
东风精密铸造安徽有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The inflow of existing casting materials is uneven, resulting in slag sticking on the surface of the slab, which affects the final yield. At the same time, the casting method is complicated and the cost is high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A material for investment casting, which is composed of the following raw materials in parts by weight: 60 parts of nodular pig iron, 10 parts of ferrosilicon, 10 parts of waste tin products, 15 parts of waste aluminum products, 25 parts of ethylene copolymer elastomer, nano calcium carbonate 23 parts, 18 parts of ethylene-acrylate, 30 parts of flake graphite, 16 parts of recarburizer, 4 parts of hollow glass microspheres, 3 parts of bentonite, 5 parts of 100 mesh wood fiber, 6 parts of 100 mesh diatomite, 60 mesh open 8 parts of pore-expanded perlite, 5 parts of light plaster plaster, 5 parts of foundry inoculant, and 3 parts of slag remover.

[0015] A casting method for the above-mentioned investment pattern, comprising the following steps: a, adding 60 parts by weight of nodular pig iron into an electric furnace, heating to a temperature of 1000°C to melt; b, adding 10 parts by weight of silicon again Iron, 10 parts of scrap tin products, 15 parts of scrap aluminum ...

Embodiment 2

[0017] A material for investment casting, which is composed of the following raw materials in parts by weight: 100 parts of nodular pig iron, 30 parts of ferrosilicon, 30 parts of waste tin products, 30 parts of waste aluminum products, 35 parts of ethylene copolymer elastomer, nano calcium carbonate 38 parts, ethylene-acrylate 35 parts, flake graphite 40 parts, recarburizer 27 parts, hollow glass microspheres 8 parts, bentonite 8 parts, 230 mesh wood fiber 13 parts, 200 mesh diatomite 14 parts, 150 mesh open 11 parts of pore-expanded perlite, 9 parts of light plaster plaster, 9 parts of foundry inoculant, and 7 parts of slag remover.

[0018] A casting method for the above-mentioned investment pattern, comprising the following steps: a. adding 100 parts by weight of nodular pig iron into an electric furnace, and heating to a temperature of 1300° C. to melt; b. adding 30 parts by weight of silicon again Iron, 30 parts of scrap tin products, 30 parts of scrap aluminum products,...

Embodiment 3

[0020] A material for investment casting, which is composed of the following raw materials in parts by weight: 70 parts of nodular pig iron, 20 parts of ferrosilicon, 20 parts of waste tin products, 20 parts of waste aluminum products, 30 parts of ethylene copolymer elastomer, nano calcium carbonate 31 parts, 31 parts of ethylene-acrylate, 35 parts of flake graphite, 22 parts of recarburizer, 6 parts of hollow glass microspheres, 6 parts of bentonite, 8 parts of 200 mesh wood fiber, 10 parts of 150 mesh diatomite, 100 mesh open 9 parts of pore-expanded perlite, 7 parts of light plaster plaster, 7 parts of foundry inoculant, and 5 parts of slag remover.

[0021] A casting method for the above-mentioned investment pattern, comprising the following steps: a. adding 70 parts by weight of nodular pig iron into an electric furnace, heating to a temperature of 1150° C. to melt; b. adding 20 parts by weight of silicon again Iron, 20 parts of scrap tin products, 20 parts of scrap alumi...

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PUM

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Abstract

The invention provides a material for casting a fusible mold. The material for casting the fusible mold is composed of the following raw materials of, by weight, 60-100 parts of ductile cast iron, 10-30 parts of silicon iron, 10-30 parts of scrap tin products, 15-30 parts of scrap aluminium products, 25-35 parts of ethylene copolymer elastomer, 23-38 parts of nano calcium carbonate, 18-35 parts ofethylene-acrylate, 30-40 parts of crystalline flake graphite, 16-27 parts of a carburant, 4-8 parts of hollow glass microsphere, 3-8 parts of bentonite, 5-13 parts of wood fiber with the mesh being 100-230, 6-14 parts of kieselguhr with the mesh being 100-200, 8-11 parts of open hole expanded perlite with the mesh being 60-150, 5-9 parts of light paint plaster, 5-9 parts of a casting nucleating agent and 3-7 parts of a slag removal agent. The fusible mold is cast by performing heating melting, slagging-off, slag gathering, keeping warm and pouring on the raw materials in sequence. The castingmaterial and method for the fusible mold have the beneficial effects that (1), the casting material flows evenly, the phenomenon of sticky slag existing on a final cast blank is avoided, the acceptedproduct rate is increased, and the production efficiency is improved at the same time; (2), the casting method is simple, the cost is low, and meanwhile the service life of the final fusible mold ismade to be prolonged.

Description

technical field [0001] The invention relates to the technical field of investment casting, in particular to a material for investment casting and a casting method. Background technique [0002] Investment casting, also known as lost wax casting, includes processes such as wax pressing, wax repairing, tree formation, dipping, melting wax, casting molten metal and post-processing. Lost wax casting is to use wax to make a wax mold of the part to be cast, and then coat the wax mold with mud, which is the mud mold. After the clay mold is dried, it is fired into a pottery mold. Once fired, all the wax molds are melted and lost, leaving only the pottery molds. Generally, when the mud mold is made, the sprue is left, and then the molten metal is poured into the sprue, and after cooling, the required parts are made. [0003] The types of alloys that can be produced by investment casting include carbon steel, alloy steel, heat-resistant alloy, stainless steel, precision alloy, perm...

Claims

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Application Information

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IPC IPC(8): C22C49/08C22C49/14C22C47/08B22C9/04
CPCC22C49/08B22C9/04C22C47/08C22C49/14
Inventor 鲁茂波
Owner 东风精密铸造安徽有限公司
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