Flexible automatic welding system for tower foot of communication tower and control method thereof
An automatic welding and tower shoe flexibility technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve the problems of inaccurate manual assembly of steel plates, and achieve the effect of avoiding welding quality problems, precise assembly, and reducing labor.
Active Publication Date: 2018-07-27
河北省机电一体化中试基地有限公司
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Problems solved by technology
[0003] In order to solve the above problems, the present invention provides an automatic system for intelligent assembly and welding of tower shoe steel plates, which can realize automatic assembly and welding of various types of tower shoes, has a high degree of automation, does not need frequent teaching, and reduces the work of workers. The amount of labor is reduced, which improves production efficiency and avoids welding quality problems caused by inaccurate manual assembly of steel plates
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[0030] The specific embodiments of the present invention will be described in detail below with reference to the drawings.
[0031] See Figure 1 to Figure 8 .
[0032] Explanation of labels in the figure:
[0033] The first hard limit stop 1, the profile base 2, the first rail 3, the first rack 4, the first slider 5, the base 6, the second hard limit stop 7, the first servo motor 8, the first Profile 9, second profile 10, vertical beam 11, cross beam 12, second rail 13, second rack 14, shell 15, cable drag chain 16, third profile 17, control box 18, third hard limit gear Block 19, second servo motor 20, claw 21, fourth hard limit stop 22, inclined beam 23, loading table 24, bottom bracket 25, turning axis 26, rotating platform 27, rotating axis 28, welding robot 29 , The fifth hard limit stop 30, the third rack 31, the third servo motor 32, the gear 33, the sixth hard limit stop 34, the air cylinder 35, the second slider 36, the third rail 37, the mounting plate 38. The third sl...
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The invention discloses a flexible automatic welding system for a tower foot of a communication tower and a control method thereof, and relates to the technical field of equipment manufacturing. The flexible automatic welding system for the tower foot of the communication tower comprises a plate taking robot, a positioning table, a positioner, a welding robot and an electrical control system; theplate taking robot comprises a ground rail mechanism, a vertical beam mechanism, a cross beam mechanism and a material taking mechanism; the positioner comprises a turning shaft, a rotating shaft, a rotating platform and a positioning device; and the electrical control system comprises an industrial personal computer, a PLC master station, a PLC slave station, a servo amplifier and a welding robotcontrol panel. The plate taking robot sequentially conveys tower foot plates placed on the positioning table to a tower foot bottom plate fixed on the rotating platform according to the assembly sequence of the tower foot, and the positioner is in linkage with the welding robot to carry out spot welding and then carry out full welding. According to the system, automatic assembling and welding ofthe tower feet with multiple types and different inclination angles can be realized, the labor amount of workers is reduced, and the welding quality and efficiency are improved.
Description
Technical field [0001] The invention relates to a flexible automatic welding system for communication tower shoes, in particular to a system for automatically assembling and welding communication tower shoes, and belongs to the technical field of equipment manufacturing. Background technique [0002] The tower shoes of the communication tower are located at the bottom of the tower body. For towers of different heights, the steel plate assembly angles of the tower shoes are also different. The welding process of the tower shoe is spot welding after assembling the steel plates, and then performing full welding. Due to the large size of the tower shoe, the workload of splicing and full welding is very large, resulting in low tower shoe production efficiency. Some companies use welding robots to complete the full welding work, but tower shoe welding is a small batch, multi-variety mechanical component processing , Welding robots need frequent teaching, which increases the labor of w...
Claims
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IPC IPC(8): B23K37/00B23K37/047B23K37/04B23K31/02
CPCB23K31/02B23K37/00B23K37/0443B23K37/047
Inventor 庞增拴吴晶华邓菲张金辉
Owner 河北省机电一体化中试基地有限公司
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