Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Mask-based zonal preheating apparatus and zonal preheating method thereof

A mask and equipment technology, applied in the field of rapid manufacturing equipment, can solve the problems of reduced working time and long-term working stability of molding machines, can not be recycled and reused, and narrow preheating range, etc., to increase working stability and continuous The effect of reducing working hours, reducing aging and hardening, and reducing equipment maintenance costs

Active Publication Date: 2018-08-07
KONTOURXIANMEDICAL TECH CO LTD
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Preheating temperature is an important parameter that affects the precision and performance of parts: when the preheating temperature is low, warping will occur during the forming process, the part will be deformed, the precision of the part will decrease or it will be difficult to form; when the preheating temperature is too high, the unsintered The powder is compacted due to adhesion and cannot be recycled and reused, which greatly increases the printing cost
Especially for some special engineering plastics with high melting point (melting point ≥ 300 ℃) or aging materials, such as PEEK (polyether ether ketone), PI (polyimide), etc., the preheating temperature is high (≥ 300 ℃), And the warm-up range is narrow
On the one hand, the bearings, slide rails and other components in the forming chamber are exposed to high temperature for a long time, and the aging speed is accelerated, so that the continuous working time and long-term working stability of the forming machine are greatly reduced; on the other hand, the materials of such high melting point polymers The cost is often double or several times that of low melting point materials such as nylon and wax powder. If the unsintered powder is hardened during the forming process and it is difficult to reuse it, the production cost will increase significantly

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Mask-based zonal preheating apparatus and zonal preheating method thereof
  • Mask-based zonal preheating apparatus and zonal preheating method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as figure 1 As shown, the mask-based partition preheating equipment provided by the present invention includes a molding cylinder 11 arranged at the bottom, and the bottom of the molding cylinder 11 is provided with a heating substrate 10 for heating the bottom powder. The cross-sectional profile is provided with a local preheating zone 12, the local preheating zone 12 is coated with the powder to be sintered 5 coated by the powder feeding mechanism, and the powder 5 is accumulated in the forming cylinder 11 to form a powder bed. In the embodiment, the high-melting point series polymer HP3PEEK powder introduced by the German EOS company is taken as an example to describe in detail. Among them, the melting point of HP3PEEK powder is 372°C. When the traditional global single preheating method is adopted, the preheating temperature of the powder surface is 365°C, the forming substrate is 340°C, and the temperature of the four walls of the forming cylinder 11 is 345°C;...

Embodiment 2

[0050] Such as figure 2 As shown, this embodiment has been further improved on the basis of Embodiment 1. The difference is that in this embodiment, a layered structure is provided under the mask plate 2, and the layered structure includes setting heat in an up-and-down order. The reflective layer a1, the first heat dissipation layer a2, the second heat dissipation layer a3, the heat insulation layer a4, the third heat dissipation layer a5 and the fixed layer a6, wherein the heat reflection layer a1 is made of a material with a high degree of smoothness. Made of light stainless steel. The fixed layer a6 is made of hard ceramic material, and then the bottom surface is bonded with heat-resistant resin and the top plate 10 of the molding cylinder. Preferably, the heat insulation layer a4 is made of asbestos material, which plays the role of heat insulation and heat resistance. The first heat dissipation layer a2 is made of coarse-grained sand material and made of pottery mater...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
melting pointaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of quick manufacturing equipment and particularly relates to a mask-based zonal preheating apparatus and a zonal preheating method thereof. A global heating light source and a local preheating light source are used with a base plate of a forming cylinder to heat bottom powder; a mask is arranged between the local preheating light source and the global heating light source; a local preheating zone is coated with powder to be sintered; all the local preheating light source, the mask and the global heating light source are connected with a temperaturecontroller; a temperature control probe of a temperature monitor and a thermal imager are arranged in a working chamber to detection powder temperature. The method of decreasing total working temperature of a forming cylinder and decreasing cooling pressure of the apparatus helps increase working stability and continuous operating time of zonal laser sintering equipment and allows quick sinteringfor high-melting-point powder and multiple recycling for the powder.

Description

technical field [0001] The invention belongs to the technical field of rapid manufacturing equipment, and in particular relates to mask-based partition preheating equipment and a partition preheating method thereof. Background technique [0002] SLS (selective laser sintering, selective laser sintering) technology is a rapid prototyping technology that uses laser as an energy source to sinter powder materials layer by layer into a three-dimensional entity. Polymers, metals, ceramics, etc. can all be used in SLS. In order to reduce deformation and warpage and increase laser utilization, when polymer materials are used for SLS, the materials in the powder bed are generally preheated to a temperature slightly lower than the melting point of the materials, which is the preheating temperature. Preheating temperature is an important parameter that affects the precision and performance of parts: when the preheating temperature is low, warping will occur during the forming process, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/153B29C64/371B29C64/295B29C64/393B33Y30/00B33Y50/02
CPCB29C64/153B29C64/295B29C64/371B29C64/393B33Y30/00B33Y50/02B22F10/32B22F12/90B22F10/28B22F12/13B22F10/30B33Y40/10Y02P10/25B29C64/205B29C64/357B33Y10/00B28B1/001B29K2071/00
Inventor 赵继宗赵峰赵元力叶迅胡滨胡立人金朝亮李元王志斌
Owner KONTOURXIANMEDICAL TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products