Squeezing and tearing cutter for sugarcane in sugar refinery, and manufacturing process thereof

A knife and sugarcane technology, applied in the direction of sugarcane tearing, etc., can solve the problems of increasing the distance between sugarcane knife and conveyor belt, poor durability of sugarcane knife, unstable pressing quality, etc., to achieve enhanced blade strength, excellent corrosion resistance Effect of oxidation performance and high hardness

Pending Publication Date: 2018-08-21
广西隆成机械设备制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, after the inventor's market investigation, it has been found that although the above disclosed documents have improved the sugarcane cutter to a certain extent, or strengthened the organizational structure of the sugarcane knife, there are still some problems, such as: 1. Carbide is inlaid on the cutting edge of the sugarcane knife to increase the hardness of the sugarcane knife. However, although the hardness of the cutting edge of the sugarcane knife of this invention is high, the brittleness of the cemented carbide body is too high, so that the sugarcane knife The durability is not good; Document 2 and Document 3 are welding rods or welding wires of tungsten carbide materials that are surfacing welded on the cutter head by ordinary welding machines, so that the Rockwell

Method used

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  • Squeezing and tearing cutter for sugarcane in sugar refinery, and manufacturing process thereof
  • Squeezing and tearing cutter for sugarcane in sugar refinery, and manufacturing process thereof
  • Squeezing and tearing cutter for sugarcane in sugar refinery, and manufacturing process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] as attached Figure 1 to Figure 6 Shown, sugar factory sugarcane pressing tearing cutter of the present invention comprises cutter roll assembly 1, cutter 2, rotating shaft 3, rotating roller 4, cover 5, reinforcing rib 6, key 7, cutter head 8, cutter body 9, melting Cladding 10, main rake angle γ 1 , auxiliary rake angle γ 2 , main relief angle α 1 , auxiliary relief angle α 2 , Knife tip chamfer R 1 and sub relief corner rounding R 2 , the cutter roller assembly 1 is installed on the rotating shaft 3 through the key 7, 66 cutters 2 are installed on the surface of the cutter roller assembly 1, and the front and rear ends of the rotary roller 4 are provided with a cover 5, the seal Reinforcing ribs 6 are provided on each outer surface of the cover 5; the cutter 2 includes a cutter body 9 and a cutter head 8 arranged on the cutter body 9, and four layers of cladding are arranged on the outer surface of the cutter head 8 Layer 10, the cladding layer 10 adopts plasma...

Embodiment 2

[0073] as attached Figure 4 ~ Figure 8 Shown, sugar factory sugarcane pressing tearing cutter of the present invention comprises cutter roll assembly 1, cutter 2, rotating shaft 3, rotating roller 4, cover 5, reinforcing rib 6, key 7, cutter head 8, cutter body 9, melting Cladding 10, main rake angle γ 1 , auxiliary rake angle γ 2 , main relief angle α 1 , auxiliary relief angle α 2 , Knife tip chamfer R 1 and sub relief corner rounding R 2, the cutter roller assembly 1 is installed on the rotating shaft 3 through the key 7, 48 cutters 2 are installed on the surface of the cutter roller assembly 1, and the front and rear ends of the rotating roller 4 are provided with a cover 5, the seal Reinforcing ribs 6 are provided on each outer surface of the cover 5; the cutter 2 includes a cutter body 9 and a cutter head 8 arranged on the cutter body 9, and five layers of cladding are arranged on the outer surface of the cutter head 8 Layer 10, the cladding layer 10 adopts plasma...

Embodiment 3

[0089] as attached Figure 1 to Figure 6 Shown, sugar factory sugarcane pressing tearing cutter of the present invention comprises cutter roll assembly 1, cutter 2, rotating shaft 3, rotating roller 4, cover 5, reinforcing rib 6, key 7, cutter head 8, cutter body 9, melting Cladding 10, main rake angle γ 1 , auxiliary rake angle γ 2 , main relief angle α 1 , auxiliary relief angle α 2 , Knife tip chamfer R 1 and sub relief corner rounding R 2 , the cutter roller assembly 1 is installed on the rotating shaft 3 through the key 7, 66 cutters 2 are also installed on the surface of the cutter roller assembly 1, and the front and rear ends of the rotating roller 4 are provided with a cover 5, the seal Reinforcing ribs 6 are provided on each outer surface of the cover 5; the cutter 2 includes a cutter body 9 and a cutter head 8 arranged on the cutter body 9, and six layers of cladding are arranged on the outer surface of the cutter head 8 Layer 10, the cladding layer 10 adopts ...

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Abstract

The invention discloses a squeezing and tearing cutter for sugarcane in a sugar refinery. The cutter comprises a rotating shaft and a knife roll assembly mounted on the rotating shaft, wherein the surface of the knife roll assembly is further provided with at least 10 knives. The cutter is characterized in that the knife roller assembly comprises a rotating roller and covers mounted on the front and rear end faces of the rotating roller, and the outer surfaces of the covers are provided with reinforcing ribs; each knife comprises a knife body and a knife head arranged on the knife body, and the outer surface of the knife head is provided with at least two cladding layers prepared by using a plasma cladding process; the front corner of each knife head is provided with a main front rake angle and an auxiliary front rake angle from knife edge down; the back rake angle of each knife head is successively provided with a main back rake angle and an auxiliary back rake angle from knife edge down; an arc-shaped knife point chamfered edge is arranged between the front rake angle and the back rake angle of each knife head; and an auxiliary back rake angle fillet is arranged at the joint of each auxiliary back rake angle and the corresponding knife body. The cutter provided by the invention has the characteristics of stable product quality, high strength, reasonable structure, good durability, extensive adaptability, etc.

Description

technical field [0001] The invention relates to the technical field of sugar factory mechanical processing, in particular to a tearing cutter used for sugar cane pressing in a sugar factory and a manufacturing process thereof. Background technique [0002] Sugarcane, (scientific name: Saccharum officinarum) is a perennial tall solid herb of the genus Saccharum. The rhizome is thick and well developed. China Taiwan, Fujian, Guangdong, Hainan, Guangxi, Sichuan and Yunnan and other southern tropical regions are widely planted. Sugar cane is a temperate and tropical crop that is used as a raw material for the manufacture of sugar and for ethanol as an energy substitute. Sugarcane is rich in sugar and water, and also contains various vitamins, fats, proteins, organic acids, calcium, iron and other substances that are very beneficial to human metabolism. Sugarcane juice is rich, high in sugar content, and tastes sweet. People's favorite. In addition, sugarcane also has the fun...

Claims

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Application Information

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IPC IPC(8): C13B5/04
CPCC13B5/04
Inventor 隆成柱隆小柱
Owner 广西隆成机械设备制造有限公司
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