Ultra-pure nanometer silicon carbide and preparation method thereof

A nano-silicon carbide and ultra-pure technology, applied in chemical instruments and methods, carbon compounds, nanotechnology, etc., can solve the problems of high comprehensive production cost and inability to synthesize nano-silicon carbide powder, and achieve the effect of overcoming the complexity of the reaction process

Inactive Publication Date: 2018-09-21
JIANGSU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the commonly used silicon carbide powder preparation method generally adopts the carbothermal reduction method of silicon dioxide or silicon powder, such as the secondary high-temperature synthesis method reported in the patent CN101302011A. The prepared silicon carbide powder is crushed, ground, pickled, and dried. , screening and other multiple processes, and finally only micron-sized silicon carbide can be obtained, and its comprehensive production cost is high
However, the gas phase synthesis of silicon carbide powder currently proposed, such as the method proposed by patents CN1184142C and CN102583382B, can only synthesize silicon carbide powder of mixed crystal forms
However, the nano-silicon carbide synthesized by the traditional high-temperature plasma method cannot synthesize single-crystal nano-silicon carbide powder due to the huge temperature gradient in the high-temperature plasma region.

Method used

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  • Ultra-pure nanometer silicon carbide and preparation method thereof
  • Ultra-pure nanometer silicon carbide and preparation method thereof
  • Ultra-pure nanometer silicon carbide and preparation method thereof

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preparation example Construction

[0024] The preparation method of ultrapure nano silicon carbide of the present invention includes the following steps:

[0025] Preparation of the gas reaction precursor: the carbon-containing gas and the silicon-containing gas are mixed according to the Si:C molar ratio of 1:1.0 to 1:1.06 to obtain the gas reaction precursor;

[0026] Preparation of ultra-pure nano silicon carbide: the gas reaction precursor is introduced into the preheated ceramic reactor, and the gas reaction precursor directly synthesizes nano silicon carbide with a particle size of 50-500 nm in the high temperature zone of the ceramic reactor.

[0027] The method for preparing ultrapure nano silicon carbide of the present invention includes the following steps: introducing carbon-containing gas and silicon-containing gas into a preheated ceramic reactor respectively, and entering the carbon-containing gas and silicon-containing gas in the ceramic reactor The silicon gas is mixed according to the Si:C molar ratio...

Embodiment 1

[0030] The silane and ethylene were introduced into a gas mixing tank with a volume of 100L according to the Si:C molar ratio of 1:1.01, respectively, to obtain a gas reaction precursor. The gas reaction precursor is introduced into the reactor of high purity alumina that has been preheated and stabilized at 1100°C, and the pressure of the reactor is controlled to 5 atmospheres. A single 3C crystal form nano silicon carbide powder is obtained by reaction synthesis. Such as figure 1 As shown, when the Si:C molar ratio of the driving gas is in the "single silicon carbide stable existence zone" shown in the figure, the reaction product is a single crystal silicon carbide powder.

[0031] The main reaction in the high temperature reactor is:

[0032]

[0033] After the reaction, the silicon carbide powder collected in the reactor has a particle size of 50-300nm and a specific surface area of ​​25-80m. 2 / g.

[0034] figure 2 This is a photomicrograph of the 3C crystal type nano silico...

Embodiment 2

[0036] The silane and ethane are introduced into the reactor of high-purity alumina which has been preheated and stabilized at 1800℃ according to the molar ratio of Si:C to 1:1.0 under 2 atmospheres at a set flow rate. 4H crystal type nano silicon carbide powder.

[0037] The main reaction in the high temperature reactor is:

[0038]

[0039] After the reaction, the particle size of the silicon carbide powder collected in the reactor is 50-500nm and the specific surface area is 30-50m. 2 / g.

[0040] image 3 This is a photomicrograph of the 4H crystal nanocrystalline silicon carbide obtained by the reaction.

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Abstract

The invention provides ultra-pure nanometer silicon carbide and a preparation method thereof. the preparation method comprises the following steps: preparation of a gas reaction precursor: mixing a carbonaceous gas and a silicon-containing gas at the Si:C molar ratio of 1: 1.0-1:1.06 to obtain the gas reaction precursor; preparation of ultra-pure nanometer silicon carbide: introducing the gas reaction precursor into a preheated ceramic reactor such that the gas reaction precursor is directly synthesized in a high-temperature zone of the ceramic reactor into nanometer silicon carbide with granularity of 50-500 nm. Temperature in the preheated ceramic reactor is 1100-2200 DEG C. pressure of the ceramic reactor is 1-5 atmospheric pressures. A single crystal form of nanometer silicon carbide can be synthesized in the invention.

Description

Technical field [0001] The invention relates to the technical field of silicon carbide nano materials, in particular to an ultra-pure nano silicon carbide and a preparation method thereof. Background technique [0002] Silicon carbide single crystal is ideal because of its unique characteristics such as large forbidden band width, high breakdown electric field, large thermal conductivity, high electron saturation drift speed, small dielectric constant, strong radiation resistance, and good chemical stability. One of the third generation semiconductors. At present, the most effective method for growing silicon carbide crystals is the physical vapor transport (PVT) method. Silicon carbide powder is the main raw material for growing semiconductor silicon carbide single crystals by PVT, and the purity of the raw materials directly affects the crystal quality and electrical properties of the grown single crystal The key factor of nature. When nano-silicon carbide is applied to nano-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/963B82Y40/00
CPCC01B32/963B82Y40/00C01P2004/01C01P2004/62C01P2004/64C01P2006/12C01P2006/80
Inventor 李翔唐恺
Owner JIANGSU UNIV
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