Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Iron core material for inverter welding machine main transformer

A technology of main transformer and iron core material, which is applied in the field of inverter welding machine, can solve the problems of debugging, testing, parameter setting difficulty, continuous and stable arc burning, difficulty in satisfying high-quality welding, etc., and achieve high saturation magnetic induction intensity , Increased processing efficiency, and low high-frequency loss

Inactive Publication Date: 2018-09-21
安徽省明升机械科技有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional welding and cutting equipment uses AC power supply. Due to frequent changes in current and voltage directions, the arc must be extinguished and re-ignited 100-120 times per second. Strength, it is difficult to meet the requirements of high-quality welding
[0003] The core component of the inverter welding machine is the main transformer. The iron core is made of soft magnetic material, which can quickly respond to the changing external magnetic field, but it is easily magnetized by the external magnetic field. When the external magnetic field is removed, it is easy to demagnetize. The heat generated by the loss of the core is difficult to dissipate, resulting in a rapid rise in the temperature of the transformer core. Excessively high temperatures will reduce its magnetic properties, and it will also make debugging, testing, and parameter setting difficult during the production process.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] An iron core material for a main transformer of an inverter welding machine, containing the following elements in terms of mass percentage: Si accounts for 12.5%, B accounts for 8.5%, Mo accounts for 2.5%, Co accounts for 1.5%, Cu accounts for 0.8%, and Ni accounts for 0.5% , the remainder is Fe content, and its processing technology comprises the following steps:

[0015] (1) Add the refined iron block to the intermediate frequency furnace and heat it to 1550°C. After the iron block is completely melted, gradually add other metals and non-metals according to the melting point from high to low. After it is completely melted into a liquid, stir quickly for 5 minutes. After removing the slag, detect the alloy composition and adjust it to the specified content;

[0016] (2) Add the prepared refining agent to the above alloy liquid, stir for 15 minutes, remove the dross, and obtain the molten master alloy liquid, and spray the melted master alloy liquid into a strip shape w...

Embodiment 2

[0020] An iron core material for the main transformer of an inverter welding machine, containing the following elements in terms of mass percentage: Si accounts for 13.0%, B accounts for 9.0%, Mo accounts for 2.8%, Co accounts for 1.8%, Cu accounts for 0.9%, and Ni accounts for 0.6% , the remainder is Fe content, and its processing technology comprises the following steps:

[0021] (1) Add the refined iron block to the intermediate frequency furnace and heat it to 1580°C. After the iron block is completely melted, gradually add other metals and non-metals according to the melting point from high to low. After removing the slag, detect the alloy composition and adjust it to the specified content;

[0022] (2) Add the prepared refining agent to the above alloy liquid, stir for 18 minutes, remove the dross, and obtain the molten master alloy liquid, spray the melted master alloy liquid into a strip shape with a width of 19 mm and a thickness of 28 microns The sheet is then wound...

Embodiment 3

[0026] An iron core material for the main transformer of an inverter welding machine, containing the following elements in terms of mass percentage: Si accounts for 13.5%, B accounts for 9.5%, Mo accounts for 3.0%, Co accounts for 2.0%, Cu accounts for 1.0%, and Ni accounts for 0.8% , the remainder is Fe content, and its processing technology comprises the following steps:

[0027] (1) Add the refined iron block to the intermediate frequency furnace and heat it to 1600°C. After the iron block is completely melted, gradually add other metals and non-metals according to the melting point from high to low. After it is completely melted into a liquid, stir quickly for 10 minutes. After removing the slag, detect the alloy composition and adjust it to the specified content;

[0028] (2) Add the prepared refining agent to the above alloy liquid, stir for 20 minutes, remove the dross, and obtain the molten master alloy liquid, and spray the melted master alloy liquid into a strip shap...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to the technical field of inverter welding machines and discloses an iron core material for an inverter welding machine main transformer. The iron core material comprises, by mass percentage, 12.5-13.5% of Si, 8.5-9.5% of B, 2.5-3.0% of Mo, 1.5-2.0% of Co, 0.8-1.0% of Cu, 0.5-0.8% of Ni and the balance Fe. The contents of non-metallic elements of small atomic weight are increased; the Mo, the Co and the Ni are added as ferromagnetic metal elements, and toughness of a belt material is obviously improved; magnetic biasing resistance of an iron core is improved; remanence and coercivity of the material are reduced; the preparation technological conditions are improved in the machining process; the iron core winding and later-stage machining efficiency are obviously improved; the yield is increased, and mechanical properties of the belt material are enhanced; the low high-frequency loss and the high saturation induction density are achieved; and the magnetic hysteresis loss is controlled.

Description

technical field [0001] The invention belongs to the technical field of inverter welding machines, and in particular relates to an iron core material for a main transformer of an inverter welding machine. Background technique [0002] "Inversion" and "rectification" are two opposite concepts. Rectification is the process of converting alternating current into direct current, while inverter is the process of changing direct current into alternating current. The arc welding power supply using inverter technology is called "inverter welding machine". The working process of the inverter welding and cutting equipment is to rectify and filter the three-phase or single-phase 50Hz power frequency AC to obtain a smoother DC. The inverter circuit composed of IGBT or FET converts the DC into 15-100kHz The alternating current, after being stepped down by the intermediate frequency main transformer, is rectified and filtered again to obtain a stable direct current output welding current ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C38/02C22C38/12C22C38/10C22C38/16C22C38/08C22C33/04C21C7/04C21D1/04C21D1/25C21D1/74C21D9/00
CPCC21C7/04C21D1/04C21D1/25C21D1/74C21D9/0068C22C33/04C22C38/02C22C38/105C22C38/12C22C38/16Y02P10/20
Inventor 荚爱明丁永贵汪亮亮左洪流
Owner 安徽省明升机械科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products